You have stated that you use 6 5.25" bays, when you actually only need to use 3. The hard drives could be mounted in a HDD rack. If you were building a system in my case, you could even use the top two bays for reservoirs....
Blanking plates would be provided for unused bays. I'm sure I've probably said this before, although it may have been lost when the server went down? but this case is designed for water cooling. Most of the hot components would be cooled with water not air, therefore I don't see the need for more fans, especially smaller ones, as this will just generate more noise.
Again, the air in the middle section should not be that hot, at least not hot enough to effect the performance of the PSU. As most PSU's now use a large fan for cooling I felt that the most effective use of this fan would be to accelerate the air flow through the case, improving the cooling effect, instead of waisting the airflow through the PSU alone....
I think I've answered some of these questions above, as for the fan, there are several 200mm fans available here and probably more on the way. What you have to remember is that the larger the fan, the slower it needs to rotate and then less noise is produced...
I really can't see the problem with the front fan grill? It matches the side grills, which I think pulls the whole look of the case together...
Thanks for the support Slim, as I've said above, I purposely faced the PSU fan up-wards to improve air flow through the case. It may spoil the look slightly but, I believe, if the fan is there why not put it to good use? Perhaps putting a grill over the hole will improve the look?






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