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Thread: Martin's custom "Thin Line" waterblock worklog

  1. #1
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    Martin's custom "Thin Line" waterblock worklog

    First up is my inspiration behind the design. For the LGA775 artic silver 5 method of TIM application it's, a nice "THIN LINE"....

    This is a picture Audi posted about modifying the AS tube to get a really nice thin line:


    The real intent behind all of this is that the C2D and Quad Core both have sort of rectangular die dimensions under the IHS. So...I went with this thought and I'm constructing a nice thin line type block, one inlet, dual outlet.

    I'll just post my block progress pics here:

    Milling the slab out square and step down:



    Pin cut 1


    Pin cut 2


    And this is where I'm at currently. Cleaned up the base a bit by removing the partial pins and flat perimeter, still need to sandblast. I also have a good start on the mid block made out of Lexan/Polycarbonate:


    And a better view of the guts...
    Still need to trim off around the perimeter of the midblock outside edge, but I figured I'd get it all bolted together first then trim the block nicely as one unit for a perfect match.


    So it's got a linear nozzle in the center and two linear outlets at the top and bottom. Note the 45 degree square pin cut will force the water to weave through the pin matrix.

    Also still contemplating o-ring vs. other gasket methods.. I think I left just enough room to cut an o-ring channel step, but I'm not sure what I want yet..

    Update 10-16 Top Block Progress
    Underside:


    Top down view:


    Update 10-17 Sand Blasted Base, finished top block, finished perimeter, machined base









    Updated 10-18 Finished assembly, temporary hold down plate, installed and getting ready to test..

    Rocker/Single center point force mounting plate..


    Next up, had to see the nozzle/accelerator jets in action...


    And here is the block installed, quick and dirty hold down plate until I figure out something cooler, but it works.


    In operation:


    Update on Version 2... 11-2-07, deburred and dished base between pins, removed nozzle holes in favor of a continuous slot.

    I decided to try very small changes to my CPU block at a time and test results thoroughly.

    For this round I did the following:

    Deburred the copper pin base with a 1/32" drill bit. There were some burrs left from the slotting saw that this cleaned up and it also left the base between the pins with a more efficient rounded bottom in between all the pins.

    Second, I noticed that the block was fairly restrictive, almost more than my nozzled fuzion, and that the nozzle holes didn't necessarily line up with the pin openings.
    The nozzle change:


    New results...getting closer one degree at a time... Actually it's doing very very well for how unrestrictive of a block as it is. The nozzles on the fuzion add alot of restriction, and this is much less restriciton.
    Last edited by Martinm210; 11-02-2007 at 08:22 AM.

  2. #2
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    I can not wait to see results. Is there any downside to have 2 outs? Seems like everyone has moved away from that design.

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    Quote Originally Posted by pak View Post
    I can not wait to see results. Is there any downside to have 2 outs? Seems like everyone has moved away from that design.

    --pak

    Thanks!

    Only trouble is having to install either a Y adapter or dual inlet reservoir, both of which work fine. With another layer in the block I could eliminate the dual outlet, but that wide thin line just doesn't leave much room for channels around.

    I don't like reservoirs all that much, and I don't care for the commercial Y fittings, so I fabricated my own..


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    While I'm all for just whipping up a prototype and seeing how it performs (it adds pretty pics to the forum ), you may want to consider learning a heat analysis program. Even a rudimentary one may help you in your designs and save you time and money in the long run.

    As to where to get one, I don't have one off the top of my head

    But that looks like a good start on a design. I eagerly await your results. It's been too long since people tried to design their own blocks.

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    Awesome! It's so great to see some unique water block designs! Excellent workmanship!

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    I always like it when new designs come out. The more diversity and the more data is always a good thing.

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    Quote Originally Posted by THE JEW (RaVeN) View Post
    I eagerly await your results. It's been too long since people tried to design their own blocks.
    Oh, there's still a few guys with the tools doing it. AussieJester does all his own blocks. Last I heard he'd still do a custom block if you asked nicely.
    .

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  9. #9
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    aussiejester only does blocks for friends and family

    but nice work martin, looking forward to results and finished product!!

    Hope you get the idea, sorry about a rough paint editing

    Last edited by perfection; 10-16-2007 at 02:09 AM.
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    Wow thats really impressive. Kinda DD RBX but with a Storm's jets and GTX base.

    I like it and can't wait to see what happens dude

    Good luck

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    wow, looks amazing. hoep it all works out cool

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    Having fun with your new toy eh?
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    why the dual outlet..what advantage does this provide...
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    should provide better flow, faster u can get the fluid in and out of the block as well as removing as much heat as possible is what you would be looking for.
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    i always love self-made / 'hand' made stuff - gives an object distinction & uniqueness that is hard to obtain.. wish i had the skill & tools to do that!
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  16. #16
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    so when will they available for sale???
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    I agree with the suggestion to combine them into a single outlet... its a good solution too.

    I like the line of Storm-esque jets... should work well. Massively restrictive though I would think.

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    Aw man that is an absolutely beutiful design. The only thing I could see improving on would be to make the pins thinner. Having the thinner pins would allow for more turbulance right? Anyways, great job man, i can't wait for some results.

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    Nice design. Looks like you took the pro's of most of the recent major waterblocks, and put them all together into one design, eh?

    Can't wait to see the results. And more pics!


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    Thanks guys,

    I'll keep plugging away, might try a couple of different mid/top block ideas. I also might try milling the base thinner and thinner as I get some testing done to see how that changes things.

    I do have some thinner slotting saws, but I'll need to make a custom arbor to reinforce the blade better. It was hard enough cutting these with the 1/32" saw, can we say "CNC" material...very time consuming.

    Anhow, just having fun with my new toy!

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    Quote Originally Posted by Martinm210 View Post
    Thanks guys,

    I'll keep plugging away, might try a couple of different mid/top block ideas. I also might try milling the base thinner and thinner as I get some testing done to see how that changes things.

    I do have some thinner slotting saws, but I'll need to make a custom arbor to reinforce the blade better. It was hard enough cutting these with the 1/32" saw, can we say "CNC" material...very time consuming.

    Anhow, just having fun with my new toy!
    Are you going to try steping it like nikhsub1 did?

    http://www.xtremesystems.org/forums/...d.php?t=160566

    http://www.xtremesystems.org/forums/...d.php?t=161963

  22. #22
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    Quote Originally Posted by nubtrash View Post
    Yes I do plan to try that. I'd rather go really thin on the base and use the mid/top blocks for added rigidity. The step would be better on a thin base than bowing would.

    So I'll probably go with a 23mm square, but only a very minor step like .005".

    I also have a "Different" idea for a top mounting plate that should eliminate torsion on the block and alow consistently good mounts. Not sure it'll work yet, but I'll post it when it's done.

  23. #23
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    Quote Originally Posted by KaptCrunch View Post
    Martin

    use both 2 port and 3 port top for data,
    on the three port top use the center as thermal probe, after done test, i give you some info to squease a bit more out of the copper
    Will do..thanks!

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    Looking good. Nice to see you implementing your 326 lb toy and not just letting it collect dust. Keep it up


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  25. #25
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    Very nice work. I really like the implementation of dual outlets for performance and even water discharge.
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