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Thread: Low cost, blue chiller (rotary compressor)

  1. #1
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    Wink Low cost, blue chiller (rotary compressor)

    Hello

    That's very simple and cheap chiller. Based on 6800BTU rotary compressor (quite silent as for rotary) . Owner want to make cost as low as possible so I even don't insulate that unit fully and don't mount pump and reservoir. Owner made that by himself .

    Plate HX and TXV give quite nice performance. I must add "warm" gases like 134a or 600a to rise temperature - owner want min 0*C in load or warmer.

    With pure R507 it can do around -15C @500W tea heater put in 2l of liquid and small pump.

    It's rebuilded from chiller which I've made 4 years ago, which stand at shelf in mine workshop since that time (has bad pipe-in-pipe HX which I've scrap). Condensor isn't looking great, because it's from old shop fridge cooling unit .

    Specs :

    compressor: Rotary Sanyo (remarked) 6826 BTU
    heat exchanger: plate HX 20 plates
    XV: ALCO TI-HW
    condensor: used, with 230V fan , around 1.5kW
    refrigerant : R507+R134a+R600a
    case: blue wooden baseplate
    others: electronic controller ELIWELL EWPC961, REFCO low pressure gauge.



    Old chiller...



    New chiller









    Only around 350W power consumption, when chiller is loaded .



    Final charge, 507+134a+600a = around 0*C in 2l of liquid loaded with 500W tea heater .






































    I can't check how cold it can go without load because liquid freeze in pipes when is pass -25C ...one time I've even seen -32C but that still hasn't the coldest it can go. Crap car radiator fluid even with alcohol mix = freeze after long time of work in -25C.


    Thanks
    With Kindest Regards
    Peter
    Last edited by piotres; 12-26-2010 at 02:38 AM.

  2. #2
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    Very nice chiller. Too bad you didn't integrate the pump in the whole assembly as I did. I think it is much more practical!

    Sweet brazing job, once again!

  3. #3
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    Quote Originally Posted by tiborrr View Post
    Very nice chiller. Too bad you didn't integrate the pump in the whole assembly as I did. I think it is much more practical!

    Sweet brazing job, once again!
    I can, but owner of that unit want to cut cost as low as possible so he said he'll do it by himself . Same about insulation.

  4. #4
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    good and nice job
    GOOC 2010 FR: #2

  5. #5
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    Very nice job. If you don't mind could you send me a PM with about how much one of these would cost?
    [SIZE="1"]Main Rig:
    - New rig incoming -

    Watercooling Loop: Pump: Laing DDC 3.2 w/ XSPC Reservoir Top | Tubing: 1/2 x 3/4" | Waterblock: Apogee GTZ | Radiator: XSPC RS360 | Fans: 3x Delta FFB1212EHE | Fittings: Fatboy Barbs | Other: 5ft Custom Bong Cooler for benching

  6. #6
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    That's 230V^^.

    /edit. @Peter

    Top notch, as always.
    Xtremesystems.org
    i7-4820K * ryba 2-stager + 1-stager * EVGA X79 Dark * 32G Team Xtreem 2666C11 * EVGA GTX 680 SC Sig. * Intel G2 80G * Corsair HX1000 * Lian Li PC-70B * Watercool Heatkiller, EK Fullcover/Backplate for GTX, MCP355 Dual Setup@Koolance RP-402X2, PA120.3+Alphacool 360, Tubing 16/10.


  7. #7
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    Quote Originally Posted by bomberboysk View Post
    Very nice job. If you don't mind could you send me a PM with about how much one of these would cost?
    Shipping costs to US will be too high . You must find builder from America.
    + that's 230V , like SAE has said .

  8. #8
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    Quote Originally Posted by piotres View Post
    Shipping costs to US will be too high . You must find builder from America.
    + that's 230V , like SAE has said .
    Oh, i was asking about the components used,as i've been thinking about trying my hand at building a chiller.
    [SIZE="1"]Main Rig:
    - New rig incoming -

    Watercooling Loop: Pump: Laing DDC 3.2 w/ XSPC Reservoir Top | Tubing: 1/2 x 3/4" | Waterblock: Apogee GTZ | Radiator: XSPC RS360 | Fans: 3x Delta FFB1212EHE | Fittings: Fatboy Barbs | Other: 5ft Custom Bong Cooler for benching

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