Thanks Bun-Bun,

That res face plate looks great.

I have a router too, but haven't tried it on aluminum.

I can't imagine cutting all the fan holes with a dremel, would take
forever not to mention the cost of the disks that I hear last a few
minutes.

I'm going to be making a whole new front of the case and will try the
router on a scrap piece, if it works out good it will save me hours of
filing and sanding.

zuess