Perhaps it is due to the fact that you removed the other resistors (i have not), without which the px3540 will most likely register a fault and have unpredictable consequences. Also, as the signals are used for controlling vgpu PS bias (droop) as well as current sharing between the 3 phases, Its even possible you are overloading one or more of the phases. Unless you replace the removed resistors, the results cannot really be compared to my mods results.
I have gamed crysis/nfs pro street @ max graphics settings (no AA) for hours at 1.50v load. I find it difficult to believe that these games at 1.50v load would pull less current than HL at only 1.38v load.
Can you run repeats of 3dm03 nature & 3dmark06 at 1.55v load?





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