Quote Originally Posted by shazza View Post
The router worked fine with the Aluminum - but remember, I was just removing a thin edge of material. The bit I used with Aluminum was a Flush Trim Template and Pattern Plunge 2-Flute Carbide Tipped Router Bit with Ball Bearing, 1/4-Inch Shank.

And, for those of you who missed it, I'm using a variation of the Window Guide written by CyberDruid - check the Sticky Section for Guides at the top of page 1 in the Computer Cases section.

Enough yapping - here's what happened at the end of the day:





























There are a couple of small areas that will need a little work, but all in all, better than I expected.
lady thats a nice cut. Cant wait to see the end results of your worklog