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Thread: Morphing Air Conditioner into Autocascade System

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  1. #1
    -150c Club Member
    Join Date
    Dec 2006
    Location
    Santa Rosa, California
    Posts
    819

    AC-3 (AKA CryoBUG) HXC Stack

    Although I can't reveal the exact details on this project, never the less I thought you guys might like to see my new Heat Exchanger Stack aimed at producing -150C or colder.

    The photo below shows the "layered" approach being used in this latest autocascade design, yielding over all dimensions of 10.5" high x 6.5" footprint. And of course there are all kinds of goodies stuffed down the center (no wasted space in this baby ).

    Outer coil is 5/16" od inside of 1/2" od, inner coils are 3/16" od inside of 3/8" od.

    The inner coil is broken in a few spots for insertion of tees (not visible -- on back side), and was wound in one operation following brazing of these parts.

    The bullet strainer shown, is feeding both the final and subcooler captubes (yes the final part of the 3/8" coil winding is the subcooler).
    Attached Thumbnails Attached Thumbnails Click image for larger version. 

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    Michael St. Pierre

    • Worked 15 years for Polycold Systems
    • Now Self-Employed
    • Manufacture Heat Load Controllers
    • Also do contract service work on Polycold units

    Side note: I usually don't respond to PM's or emails regarding the projects that I post in the forums. I feel it's much more fair to all, to answer questions within the forum topics themselves.

  2. #2
    Xtreme Legend
    Join Date
    Feb 2003
    Location
    Warsaw, Poland
    Posts
    1,648
    That's a really mean machine you're building there.

    I love the heat exchangers, would you be willing to share with us the technique you use to coil them so neatly ? Or is it just the fact you're 50cm around the fore arm and 80 cm biceps ?

    When i made mine there was no way i could make them look as good as yours. Coiling them in a flat disc was the only option to make them look neat.

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