Water Cooling/Case Modding – First Attempt! Eeep
Decided on doing this about 5 months ago, I’ve read up, took my time and everything arrived last week. I felt in return for using all the great information on this forum, the least I could do in return is show you lot some pics.
I've not OCed before nor have I set up a WCing system, so I decided to go all out and put myself to the test with the components below. I just want a cool running system with lots of OCing potential and a good project to keep me occupied and enjoy building.
Specs!
Antec P182 - Gum Metal Black (Custom Black Interior FTW! + Window!)
Antec 1000w TruePower Quattro
Intel Core 2 Quad Pro Q6600 "EE SLACR 95W"
Asus Maximus Extreme Intel X38
OCZ 2GB DDR3 1800MHz Platinum PC3-14400C8
CrossFire PowerColor ATI Radeon HD 3870 XT Extreme (800MHz Core, 512MB 2400MHz)
Western Digital Raptor X 150GB (Vista + Program Files)
Western Digital Raptor 74GB 10000RPM (My Docs)
2x Maxtor Diamondmax 10 300GB (Storage)
Microsoft Windows Vista Ultimate 64-Bit Edition DVD
Cooling!
D-Tek FuZion Extreme
Dtek Nozzle Kit
2x Swiftech MCW60-R
2x 8-pack of MC14 BGA Ramsinks
Swiftech MCP355 w/Custom Delrin DDC Pump Top
Swiftech MCRES-MICRO Reservoir
ThermoChill PA120.3
Black Ice GT Stealth 240
Tygon R3603 3/8in. ID 5/8in. OD
Feser One F1 Cooling Fluid - UV BLUE
6x 120mm Sharkoon 2000 "Golf Ball" Quiet Case Fan
3x 120mm Sharkoon 1000 LED "Golf Ball
Aqua-Computer aquaero with VF-Display
Aqua-Computer multiswitch USB with 5,25" bay mount
Aqua-Computer poweradjust USB with 3,5" bay mount
Xtras!![]()
Razer Lachesis Banshee Blue
Logitech G15 Gaming-Grade Illuminated Keyboard (Older Version)
Logitech Z-5500 THX Certified 5.1 Speaker System
KillerNIC M1 Gigabit Desktop PCI Network Adapter
DGL-4500 > Xtreme N Gaming Router
BI-METAL HOLESAW (114MM) - lol
I have this horrid feeling someone will reply to this list right away and say, item A wont work with item B, hehe.
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02-03-2008
Stripped!
My super awesome space where I spend many hours... ok days!..... ffs YEARS THEN Gaming loads.![]()
I had the basic system working fine before starting on the WC.
Bare!
Stripped the case completely leaving nothing but the frame.
Good Idea?![]()
Tapped plastic bagging under the cuts to stop the bulk of the crap going into the case. Later you'll see how this wasn't very effective lol
Safe!
Completely covered it all, a bit over the top thinking back but it just felt right at the time.
First Hole!
Success!!!This went really well, a super clean cut!!
Hole Two!
hmmm...As you can see I went to far in with the drill cutting the bagging, the off cut fell right into the case followed all of the dust and crap... sigh.
Tricky!
That whole Saw went through the acrylic like butter but it was a bit of a struggle when I hit the steel at the bottom.
Filed!
Nice and smooth now, could rub your *cough* on those edges! rofl![]()
YUM!
Suprised at how well it turned out, although after attempting to screw the rad up to it I had to widen the screw holes slightly. Other than that it was all good.
More Holes?
The PA120.3 tubing will be poking through these two holes, I've filed them down and will add some grommets later. The triple rad will be attached to the back of the case.
Cutting this case is probably the scariest thing I have ever had to do when it comes to computers! Over all it surprisingly all turned out sound.![]()
Shiney!
Of the two removable drive bay racks in the case I've removed the above one and its brackets; the res and pump will be going here. I'm thinking of putting a hole directly above the mounted res's fill cap as it's going to be very awkward to fill the way it is now. As far as I can see this shouldn't prove a problem.
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04-03-2008
Perfecto!
I've got the pump tightened down now. Also I decided it worth while cutting the hole for easier access to the fill cap on the res. Both the pumps screw holes and the one for the fill cap where quite a pickle, I had to buy a 90˚ angled drill bit to get into the tight areas where the drill wouldn't fit. This baby set me back £30 but was well worth it as you can see from the finished job, it even worked fine with a hole saw on it which I thought surprisingly awesome.
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06-03-2008 – Good News/Bad News
The GOOD!![]()
The rad grill and grommets arrived today!
1inch/25mm hole, forcing in 30mm grommets... nice and snug.
RadGrillz™ HEXX 2x120 Aluminium Black - This matches the existing hex patterned grills on the case.
Slightly disappointed with this grill! I had to widen and adjust the holes to make it fit the rad even though it said it's supposed to fit Black Ice rads
The BAD!
I never took into consideration the gap needed at the front of the case for the front end of the rad. I just presumed it would fit, it isn't going to fit with out some work and I can't just move those massive 114mm holes back a couple of mil...
Quick fix! (Case upside down)
I thought I could just put the fans at the top then the rad below, this way the rad just sticks out the top drive bay. There was a problem with this though - if you look at the back left of the rad you can see where the mobo is obstructing it.
![]()
Bright idea!!!! (Case upside down)
I ended up cutting away some of the lip at the top front of the case, just above the first drive bay. If your wondering why I've cut little squares all the way along, it's because they cleanly snap off after being bent back and forth a few times.
It doesn't look too bad, and when the case front and the 5 1/2" cover is on you wont be able to see it at all - Thank God!
Smooooth!
The cut off lip is filed and ready for the rad to be installed.
Not to shabby!
From this pic you can see what I mean about the rad sticking out![]()
Finally!
After ALOT of adjusting, fiddling and a little hole widening everything’s fit in nice. The grill goes off the edge of the skeleton but once the case front is on it will look sweet as.
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06-02-2008
The gear!
Mounted! Man that was alot easier than I expected.![]()
A tricky triple rad!
This prooved very tricky and time consuming but I got there in the end, nice and tight. The only problem was as you can see in the pic, I've got that fan the screw are going through the wrong way round... lol. Another hour and I had that sorted.
Acousti!
Not having many screws left I attempted to make use of all the Acousti Fan Mounts I had lying round. Drilling the rad holes with a 4mm drill bit did the trick and I pulled them through with some wire. I was well cuffed!![]()
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02-03-2008
The gear!
SWEET! Again was surprised, not as easy as the CPU Block but still simple enough. I faced them in different directions to accommodate the tubes direction.
Tubing up!
I spent a lot of time on the tubing; my aim was to keep the loop as tight as I could with out putting any stress on the blocks.
Result!
The toughest part was fitting the tube over the 1/2" barbs on the PA120.3, putting the cuts in the oven for a min did the trick. lol
I finished it off with some blue UV reactant cable ties for a tight seal round the barbs, it would probably leak with out them.
Leaks?
I stuck blue roll where I thought necessary, thought I think I may have over done it round the CPU and Mobo.
Filling!
I'm so happy I decided to go ahead and put that hole above the res, I've no idea how I would have filled it if I hadn't. I stuck a 1/4" barb on the end of some excess tubing and put it through into the res, worked a treat.
FULL!
It was a rocky start. After I turned on the PSU the pump didn't start so I turned it off real fast. At this point I was flush in the face and crapping one. I gathered up some courage and tried again but gave it a little longer this time, I found that the pump seems to take a couple of seconds to kick in. It took a while to fill, having to turn the pump on and off to give me time to refill the res, but I got there in the end!
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10-03-2008
Proud!![]()
I have found myself to be obsessed with cable management. It was tricky getting the side panel on but still managed.
Inner Beauty!
With and without camera flash
Fin!
The finished product!
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This went really well, a super clean cut!!



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