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Thread: Morphing Air Conditioner into Autocascade System

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  1. #11
    -150c Club Member
    Join Date
    Dec 2006
    Location
    Santa Rosa, California
    Posts
    819
    What can you do with those flow factors?
    You know to tell you the truth I forget what the flow factors in the chart actually equate to. So you might ask what good is it?

    Well actually a lot of good:

    1. Find all the flow rates for captubes in an existing "working" system
    2. Compare existing system compressor displacement to new design's compressor
    3. Re-calculate captube flow rates based on the percentage of displacement change
    4. Find appropriate captubes in chart with same flow factor


    So take a base working system as shown in Post #87, then decide how much displacement you intend to use, and get the percentage of change from the Tecumseh AJA4512-AXD as used, and apply it.

    example:
    • Captube #1 = 81"x0.055id = flow factor of 0.671 (extrapolated from chart)
    • Let's say the compressor you intend to use is 75% as much displacement as the AJA4512-AXD.
    • 0.75(75%)x0.671(original CT#1 flow) = new CT#1 flow factor = 0.503
    • 90"x0.050 = a flow factor of 0.502 (from chart) close enough match


    Ya it will oval the tubing sadly, but I havent a good tool otherwise for bending 1/2" properly. What do you use?
    I use something like this: Grainger 1/2" tubing bender w/1.5" bend radius
    Attached Thumbnails Attached Thumbnails Click image for larger version. 

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    Michael St. Pierre

    • Worked 15 years for Polycold Systems
    • Now Self-Employed
    • Manufacture Heat Load Controllers
    • Also do contract service work on Polycold units

    Side note: I usually don't respond to PM's or emails regarding the projects that I post in the forums. I feel it's much more fair to all, to answer questions within the forum topics themselves.

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