I thought the 477 was just more features with the electronic zero button and backlighting. My older 475 I had used a metal knob on top to zero but the newer ones I am not sure. I would have kept my old 475 if it had been a mark 5, but it was a mark 3 with only 0-200inch range...good enough for blocks and smLl pumps but a bit short on range for larger pump testing. 475 is a great unit too though..it was a huge step up from my water tube manometer.
You will like pressure drop and pump testing, it is fast and pretty straight forward. Regarding the dry/wet..I just make sure the meter is upright and watch the water movement in the lines. Pressure is pressure no matter if its air or water, but I found having the compressible air in the lines does help smooth the readings and I could generally plot a smoother pressure drop or pump curve than I could with a hydro manometer, but either option should work the same..always just used the air type myself.
For valves, I liked using my valved king flow meter the best for simplifying the setup and the control on the valve is nice, however it is also fairly high in restriction which does limit data gathering a bit nearer the zero pressure line. I have also used brass globe (ball) valves which are the least restrictive but the lack of precise control makes those very frustrating to use and I also have a brass gate valve that worked pretty good with fairly good control and not too much restriction...it does trap air a bit but probably the tool I would suggest if you already have a flow meter.
Here is an older picture showing the gate valve setup.
http://martinsliquidlab.petrastech.c...-CPX-Pro-5.jpg
I just put the valve and flow meter on the pump outlet side after the manomter posotive pressure Tee. The large custom 4" pvc reservoir is really nice for pump testing too, bleeds almost instantly and very low in restriction which again help get you more points near the zero pressure line which improves/completes the curve a bit.
I also made my own 1/2" copper x 1/8" brass tee to reduce restriction and ensure I wasn't getting any odd turbulence issues in the Tee fittings. In theory any losses should cancel each other out using a differential manometer, but I liked my little custom T fittings..it was worrh the effort fabricating/soldering.
Regardless..there could always be calibration issues with my or anyones tools so I wouldn't worry too much about matching other bench data..more importantly you can repeat your own results to ensure relative accuracy is good...if you want to be really tidy use a baseline pump or block and use it as a data check in check out tool between batches of testing. I did that for fan testing because I didn't trust my anemometer calibration but I never saw any obvious issues with pump or pressure drop testing for the most part. You do need to measure voltage at the plug and constantly have to dial in 12.00v as you adjust restriction. Alsomake sure the loop is completly air free with no bubbles on the flow meter float. Other than that pretty consistent and repeatable testing....easy compared to thermal testing which is much more difficult in our variable ambient environments.
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