I might not have the experience you have with overclocking, but when I do test a new chip I keep it simple. I stated the bios setting I used before but here is the run down. I backed down my ram to PL 10 and auto settings for mostly everything(On my old quad I can run PL8 with 450FSB just fine), I did this to make sure that RAM was not an issue if I had any stability problems. I set the Vcore to auto, when trying to see where to begin with vcore I always start about 0.04v less then what CPUZ reports on auto. I set my NB to 1.38 and VTT to 1.40(Highest safe setting I know of for VTT with the intension of lowering later if I could), Ram was stock at 1.9v. I set CPU PLL to 1.54 although I could go up to 1.58-1.60 safe on 45nm according to Leeghoofd. I have never messed with GTL Ref volts, I always leave them on auto. I also turn all the Speedsteping/VT/Disable bit stuff off in the CPU tab.So given the above info, I was very surprised when I booted to 9x450 and got instant BSOD's, then when I tried 8x475 I could not boot period but 8x425 ran just fine.
I see it this way, there are plenty of people here who have Q9650's without stuck sensors, and when I pay the same price for my chip as they did why should I expect anything less? I did not RMA my chip because it was a poor overclocker, I RMA'd it because it had stuck sensors and wouldn't really overclock at all. Like you said these things are easy 4.0ghz+ overclockers and to suggest that it is impossible that I got one that was jacked up and would not hit 4.0ghz on a P5Q-D P45 board with the latest bios and the setting I mentioned above is kind of far fetched. Now, your comments are reasonable though, I did not give this chip a deep look through because my return/replacement warranty was running out and I had to make the choice of spending a lot of time trying to figure out the problem and running the risk of not being able to return it if it was a dud or just returning it and hoping for the best with a replacement.
BTW, username Makubex_GB has the same CPU/Mobo/Ram as I do and used one of KET's modded bios's and got awesome results with a 1.25VID chip. When I get my replacement I will be posting results and asking for help here in this thread or the P5Q-D thread.





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