Jimmor, what's the theory behind that wire trick? How did you determine that it would help with stability? What was your previous maximum stable overclock? Sorry about all the questions, but I've hit the wall with mine. I do however have an aircooling solution for you (all) which may help you achieve more:
Remove all stock cooling from the board together with the alloy PCB reinforcing strip. Clean thoroughly with Isopropanol.
For the HSI chip you need a Zalman ZM-VHS1 6600 / 6600GT AGP graphics card heatsink and the adjustable arms from a Zalman ZM-NB47J to fit the wider mounting holes on the 7800GS, use AS5.
Fit Thermalright V1 Ultra with AS5 as per instructions, it fits perfectly.
I used Zalman RAM sinks because you get four low profile versions for the topside of the board where I had issues with fouling my DIMM slots, I kept the included Thermalright RAM sinks for fitting to all my MOSFETS and voltage regulators (they have the perfect footprint).
Finally I fitted an additional 80mm fan to the V1 Ultra and ran it on 5 volts for peace and quiet.
However, because the PCB is carrying so much weight you need to attach a zip tie to the unsupported corner and attach it to the chassis somewhere otherwise the card bows dangerously.
The result is that the cold bug has now reared it's ugly head, but full load temperatures are down to 55c
This has helped me hit 500 on the core where previously I could only get 473. I know my board is still suffering badly from insufficient voltage but I have a modded 7800GT (G70) bios to try out with a 20 Delta and some other tweaks first.
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