Before my board died, I was testing at 650MHz artifact-free with 2.8V. Prior to the VMOD, my maximum on the RAM side was 610MHz with 2.6V. I also installed some OCZ Copper BGA ramsinks to cool things down a bit.
As far as how much of an improvement 40MHz was good for, I wouldn't know. My Ultra-D died just before I could even pull some 3D runs. In my book, 1MHz is good for something...anything...even a slight boost in ego.
EDIT: For cooling the GPU, you can try the Arctic Cooling Silencer. It looks like a fairly good unit.




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