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Project: Zack's Beest [Completed]
Hey Guys.
So I promised you guys a worklog so here it is, I’m no liar! I would just like to say thanks a lot to Gary at Sidewinder he put in a huge amount of extra effort into my orders and he is definitely my most favourite watercooling supplier. I did not receive anything in this rig free of charge, I just feel like I need to thank Gary. The specifications are below:
CM Cosmos S
Gigabyte UD5 Motherboard
Intel i7 920 CPU
12GB Corsair 1600mhz RAM
2x GTX285
ULTRA X3 1000W PSU
6x 1TB Hard Drives
2x OCZ 120GB SSD in RAID0
Watercooling:
HeatKiller 3.0
2x MCP655 Pumps
Black PrimoFlex Tubing ½”
EK-MultiOption RES 100 Rev2
EK-FB KIT GA X58 Gigabyte Acetal
Watercool HEATKILLER GPU-X for GTX285
Feser X-Changer 240mm
Feser X-Changer 360mm
This is only my 3rd watercooling build and I think I've learned fast. However you still run into problems all the time. First silly mistake was me not realizing that BP Compression fittings won’t fit on the Heatkiller CPU block so I had to get some normal ones.
Another one was forgetting to tell PPC to mark my package as being less than 1000$AUD which means I had to wait for all the customs paperwork and pay over $300 in import taxes and duty. My package sat in customs for over a week, the most frustrating week of my life.
Anyways, on with it, here's a brief overview of the whole routine. If you want more specific photos of an area or higher resolution, let me know!
Sorry I don't have a GREAT camera, but I think it does the job.





Testing all the hardware, making sure none of it was DOA. One of my 285's was DOA
But luckily I had a quick and easy replacement so no harm done.

Waiting for watercooling packages to arrive from overseas - will take about 7 days so I just threw everything in there and started messing around with it a bit. Please excuse the intel heatsink
and all that Sata mess, it worked though.. 

Finally received my watercooling gear, uh-oh, PPC sent me the wrong motherboard blocks, back they go. Another 6 day delay to my build. Gee, was this rig just NOT meant to be? lol.

First ever sleeving attempt at anything, very first cable sleeved...

...and all done!
Not great, but hey for my first go I think it's alright.

Hard Drive and DVD Drive Power cables. Since then I split up the DVD drive and HDD power cables. So the 6 hdd's are on one cable and the 2 dvd drives on another, just for safety measures.

[b]First time ever[b] using a dremel, cut those holes for the 2fan Rad at the bottom, when the rad came the measurements were perfecto. lucky me haha! I thought the rad might not get a lot of air being so close to the ground, but funnily enough I'm getting insane temps, ambient ~18, cpu idling at around 20-25 so I'm happy.


Modded the lower hard drive cage a lot. I cut out the bottom of it so that the radiator could fit at the bottom and have a fairly decent amount of room for airflow as well. No point there being room for the radiator but no room for the air to flow through. That dremel mod worked really well and airflow is immaculate.




Used my trusty new dremel to cut these holes. Since this photo I've sanded them off nicely and made them a bit easier on the eye. The bottom left hand hole is for USB/Front Panel. The long hole just to the right of that is for all the SATA cables, the one above that is for the 24pin ATX and the big one obviously for the CPU mount.

Motherboard with waterblocks mounted and barbs attached.

Mock mount in the case to check everything out. Still needed to sleeve one of the pumps and mount the top reservoir properly. My camera flash made this photo look terrible.

Both loops connected and ready for leaktesting. Initially the GPU-X2 sli waterblock adapter thingo was leaking really badly, and I only realised this after I almost bled the entire loop. Water was pretty much gushing out. I drained it and realised the special O-rings weren't quite sitting right, after I reseated, no more leaks! 
I also learned the hard way to not use Compression fittings on the EK reservoirs, leak mania, fixed that.
Apart from those two leaks, installation went pretty well and I was on my merry way. Temperatures are REALLY good, if anyone's interested just ask and I'll post them.
There's all the boring hard work done. So here are the money shots!



Might look like one of the tubes is kinked, but trust me its not. None of them are, just seems that way because of the black tubing hehe.
Okay its 5am, time for bed. Will post to replies tomorrow! Hope you enjoyed this brief overview, sorry there aren't that many pictures.
Zack.
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