the above picture is a cross section of a waterblock i am designing, the vertical bars at the middle is the fins in a waterblock, 5.8mm tall
the black square is the gasket that seals the waterblock, 1.5mm in height.
Question 1. how deep should the groove be to hold the gasket in place?
question 2. since the gasket will be compressed when the bolts/screws are tightened down, how tall should the fins be to compensate for the reduced height of gasket, assuming the top piece is completely flat..
question 3. any idea how much it costs to mill just 1 or 4 waterblocks with top and assembly for prototypes?
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