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Thread: Project Sulaco

  1. #1
    tobyak
    Guest

    Project Sulaco



    Hello All

    So, im new here this will be my first of hopefully many project logs,
    in the first few posts ile outline the project and whati hope to end up with

    Including my inspiration, how im going to get the job done (were talking a low enough budget to make a victorian family cringe)

    And hopefully gather some interest for tips, help and some much needed support

    I have a background in design and a lot of plastic scratch building from an addiction to 40k in my youth. As i lack a lot of the serious tools i will be coming up with some interesting ways round common problems

    By the end of this i shall be hence forth known as "Dremel Boy" or if the cutting wheel slips "The 9 finger Noob"

    So watch this space for what could be either an epic tryumph or epic fail... but hell either way should be interesting

    First up some of the sources or inspiration, I suspect most can have a good guess from the project name



    The good Old USS Sulaco, Marine carrier ship from Aliens




    The Atmosphere processors may best reflect the feel, its heavy industry with big lines and chunky details

    The case i am going to build on to is the NZXT Tempest EVO


    Chunky Styling is allready a feature so it should be a superb platform to build on to

    So were going with chunky industrial lines and a plated metal look to it, fan grills currently in design phase (OMG there huge) pics soon


    SO why choose an NZXT Tempest evo?

    Well lets look at its attributes

    For a midtower this is huge.. and that's with a capital HU!
    Steel Chassis, sire its not light but it sure as hell can take punishment and support some seriously heavy gear

    And of course every ones concern.... cooling... although it has none of the trappings of 20mm fans it sports plenty in the 120mm to 140mm range. for me (A die hard air cooler)
    it is perfect, but also sports 5 water-cooling grommets
    Did i mention the case was big???
    And on a final note... the case is big lol

    Side on


    Large tinted window and 120m fan with filter. A slight departure from most windows as it is mounted outside the case sitting proud of the side panel, it really helps to keel the case symetrical whilst also gaining a slight amount of extra clearance for the larger aircoolers out there

    Inside

    Well we are back to "ITS HUGE" no more bleeding fingers from case edges for me, i can in stall my rig in this and use it as a spare room for guests, its clutter free and the HDD racks are tool less and can be removed completly for GFX card space or for controlers to be hidden away behind the front support


    Top

    Recessed ports prevent them getting kicked or knocked... we all know the pain of hearing a crunch leaning over our pc and viewing the horror of a USB plus pointing 45deg out of the port, well break your ports no longer... and the area infrobt makes a handy dandy place to keep memory cards (well for me anyway)


    It has great strong lines and a sharp clean shape, its huge panels leave plenty of space to mod in to/ on to/ over or through, its such a huge case with so many possabilities offered my its strong frame and sheer size that it was a huge headache picking a theme to use

    I have been an NZXT fan for years, right back to the LEXA, and we are talking pre blackline edition

    So without further boring you all to death (condolences to those who died of bordom reading)

    Project Sulaco............

  2. #2
    tobyak
    Guest
    Some test fitting of some early stage additions, second of the mk1 custom intakes and some fleshing out of the panel layout

    Intakes made from hand cast polyester resin in a Silicone RTV mould made form the plasticard master, all other components 3mm plasticard






    Finishes intake fresh out of the mould, at this stage they are very brittle, and need to cure for several days, maybe even a month to be on the safe side



    Twin mk1 intakes and cutouts for Silverstone media panel, and blue ray drive, layed out to test fitting and space on the panel


    And yes i know the intake flanges are not perfectly symetrical.... i have a cunning plan for that later

    NOTE, allways use a canister filter mask when working with polyester resin... i did not, took 3 days before i stopped seeing double

    Had some spare time today between work and fending the kids of with a dremel os have doen the prelimiary design of the side panel for Project Sulaco. Very Industrial with big intakes, think of it as a cross between an indulstrial cooling system and an escape/airlock

    Prelim sketch (no laughing it was quick lol)


    First stage, wire frames and checking the size works for styling

    [CENTRE]
    [/CENTRE]

    Materials :



    Renders of the window (not true colour)




    Still a lot more design to do before i can start some serious fabrication

    Here is a few more shots of some elements that are driving the design

    Sulaco inner airlock[/B]


    Exterior airolock of the Nostromo


    Why have a note on the OUTSIDE of the airlock warning against explosive bolts... if you are outside to be reading that then the bolts are the least of your worries

    I am hoping to incorporate some of these details in to the finished design, perhaps not to clean and clinical as in the Sulaco's inner airlock but cretainly with the same sturdy build

    Awaiting supplies for casting and some materials so on with the bezel....

    First things first, test fitting

    However soon a problem arises, IE the flanges on the surrounds are not symetrical, a minor disaster but not the end of the world. i have a cunning plan.....

    First up, covering up that nasty gap between the 2 intakes with a fresh sheet of plasticard, set i place with 2 part epoxy


    Then i needed to begin forming it to the original lines of the intakes, without some better tools then i have its time to make use of the sturdy kraft knife and some precision files, making lots and lots of incise cuts to edge my war closer to the main form, the feathering this creates also makees the final cut off much easier



    3 Hours later


  3. #3
    tobyak
    Guest
    Next up, giving it that deep set duct that i so wanted to look lik an air con or ventilation unit

    For this I had to use several strips and glue then end to end to get the length strip i needed, left to dry for 48hours, a huge amount of time to dry poly ut as the glued join measured 20mm X 0.5mm it needed to be solid




    Once the epoxy on the reverse has set i can go ahead and poly the join between the edge of the duct and the top sheet, i have allowed some extra material to remove later, I am sure all of us would rather need to remove more rather then find we had not removed enough





    WOW hot day, wish i was outside but needs must, i simply haft to get these flanges fixed. The flanges on the corners were not exactly symetrical so i had the idea to raise the whole section and build a fake box on top of them to the exact shape i wanted, once drawn up and measured the gluing was easy, BUT they are only attached by there ends until i can get the side pieces put together

    [CENTER]

    Small update today... well for this morning, may be more later

    [CENTER]Attached the flange sides, the beauty of this is you dont need to havean exact shape, you use the join to guide your cut



    Finished with all flange sides added ready for first coat, as i am using plasticard for the main construction i am using a VERY thick application of satin PlastiKote clear over a matt black, not for the final finish but to provide me with a hard shell to work on top of
    [/CENTER

    Whilst i wait for my joints to dry ive taken some spare time to make the replacement NZXT logo and AMD logo

    AMD logo done, a lot less tricky then i expected



    NZXT logo almost sorted, most of the letters turned out fine although i am on the 16th letter X


    All letters finished with a little plinth to place on


    DONE yay!!!!


    And yes those letters are 13mm high

    Time to start working on the mould for the window surround, i willl be using a master blank to provide the shape for the finished surround, and will be casting the mould from silicone RTV

    or a lubricated alu box (setting resin can get up to 80C and will melt plastic)

    Final produce till be cast in Polyester resin



    Render of the Bezel i wil be making, caution will be the key here as the polyester resin can be brittle in the cross section i will be working in


    BIG update today


    With a huge influx of materials and some glorious free time ive managed to start on the blank to be made in to a mould for my resin window bezel, main blank fabrication is from 3mm plasticard, and wil be all hand cut and filed to prep for moulding, all joints will be made with polycement, it is quick cheap and effective for this material

    Once marked out i can start to score the lines to create a guide path for the scalpel


    All lines nice and deeply scored, the depth of each cut is now approx 2.5mm deep, the component can be snapped free after this point


    And behold the first piece of the mould blank, the most critical piece as this wil govern the placement of the rest of the structure and any reinforcing needed


    Cutting out the "rails" that i will split to make the sides and reinforcing butresses


    First few sides and supports added, due to the pressure of 24hours immersed in a very dense liquid such as Silicone this needs to be very strong to prevent warping f the flat surfaces


    Construction continues



    And now finialy, my new camera, say god bye to dodgy phone camera pics

    MY new Fuji all singing all dancing camera.. if this was any smarter it wold be a professor as Cambridge



    New Arrivals


    Hmmm i wonder what they could be, i shall use my jedi powers to detect the cargo... I predict the one on the right are fuel rods and the one on the left is a very angry Chinhilla



    Damn i was wrong....



    And....


    Yes the sweets did come with it, weird



    Lets take a closer look...

    Silicone RTV (Liquid silicone component)


    Catalyst component


    For this brand the mix is 1/10 catalyst to silicone, most have a ratio of 1/5 for the "salmon" catalysts. This is a clear catalyst mix better suited to exposure to Polyester resin

    Class is shore A (20), i very resiliant silicone mix with high thermal resistance and strength, not as elastic as some classes its tearing ratio is 400% elongation



    And now the cathodes....

    Whats in the box

    4 UV CCFLs


    2 twin inverters


    On/off rocker switches and cable bundle (ugly and will be replaced and sleeved)


    Assorted sticky bits


    UUUUU purdy (chair not included)

  4. #4
    tobyak
    Guest
    Finishing the mould, had a good bit of time to work today so ive finished the blank and set up the mould walls to retain the Silicone RTV

    My two best friends polycement and a scalpel


    Blank finished with all the reinforcing in place, and poly is set


    Lets break out the sander.... MORE POWER!!!!


    After some brief but interesting sanding where my pet Staffordshire Bull terier tried to eat the mouse sander i finialy got the edges nice and crisp and the bottom level all ready to glue to the sheet that will form the base of my mould

    Crisp, clean.... and erm.... dusty



    Brushed off the dust and debris and glued the blank to the mould floor


    Lots of spare plasticard cut in to strips to form the mould wall


    Mould all done all ready for the RTV to go in


    Time to mould


    Everything you need to make the mould


    Pictured above, all the things you need to finish one single part mould

    • Spatula
    • Silicone RTV
    • Catalyst
    • Blank
    • Mould box
    • Mixing vessel.... (my wife's fave cake tin)
    • Rice


    As this is not a regular shape mould it is hard to work out the volume do you dont over or under mix a quantity of silicone

    Fill your mould with rice until you have the blank covered to a depth that you feel you want for mould


    Pour off the spare rice and empty the mould in to your mixing vessel, then mark the level the rice comes to as your "max fill" level



    Although you may think that another approach would be to weight the rice for maximum accuracy but DONT, Silicone RTV is far more dense that rice and you will not get the same volume

    Place your mixing vessel on some weighing scales and make sure you zero the reading... pour in the Silicone to the fill line.... make a note of the weight



    As this is a 1-10 mix catalyst you need 1/10 (BY WEIGHT) so from the note you made on the scales work out a tenth and pour in the catalyst until you reach that weight


    NOTE - The catalyst that comes with this brand of RTV is clear, i have tinted it with silicone dye for photographic use and to better illustrate a good mixture




    And now we are ready to pour, do it slowly and try to avoid moving the pour stream around to much in the early stage as you will trap air bubbles



    Pouring done, let it settle and check after an hour to see if the surface if free of bubbles, if it is not pop them, remember this will become the bottom of the finished mould and must be perfectly flat




    Time to demould

    One of the good ways to see if your silicone is ready to remove from the mould is to look at the surface it will lok tight and will have lost most of the shine it had as a liquid

    Another popular but less scientific method would be "prod it a bit"

    As with most materials set with a catalyst the thicker areas set first so to be 100% sure that it has set pull away one side of the mould to release the seal if its to soft push the side back and wait another 3 hours


    Start taking the sides off our mold, NEVER try to take it out like a jelly mould, the suction from the material will more then likely destroy your blank and mould block before it becomes free


    Starting at one edge peel the mould off the blank, this way you break the suction as you go


    TADAAAAAA!!!!!!!!!!!!!!


    Little bit of flashing around the mould edges, very easy to trim off

  5. #5
    tobyak
    Guest
    All 4 parts cast, time to get the mouse sander out

    Here we see the mouse sander in its natural habitat, about to pounce on this basking bezel piece


    10 mins and a lot of swearing later (sanded my finger)



    30mins more and even more swearing (to annoy the neighbours)



    Ready to do the fine sanding ready to box up doe painting later



    Its door fabrication time, that means HERE COMES THE DREMEL yay!!!!

    First up, lets get this side taken apart




    Tabs off, lets pop the window out



    I will be using 1.5inch cutting discs from MNPCtech



    Measuring up the new window bezel and making sure my cut lines are marked well inside the cut.... CUTTING YAY






    Deburring



    Well that took ages lol, but the results are exactly what i need




    Next up, filling the acrylic for the window and starting the cut for the top mounting panel

    Unfortunately i couldnt get any shots of cutting the acrylic out as the dust was getting in my camera, co lets ump to filing and sanding the cut edge

    I will be using a rough sanding pad for this as i have a lot of material to remove



    Whoops



    Ahh there fixed, ther was never a huge chunk taken out of the edge... was there *swings hypnotists watch*


    In the next post... i start work on the top panel

    Busy week, children, fabrication, deliveries, the list goes on....

    Finialy an update and i am delighted to say it is a sponsor

    [CENTER][/C

  6. #6
    tobyak
    Guest
    SUPPLY DROP

    A few weeks ago i was delighted to hear that NZXT had been kind enough to sponsor my project, for me this is fantastic, although sponsorship is a day to day affair for the more established in the modding community but for the new guy sponsorship is a big risk as they cannot be 100% sure there not being conned or that the project will not fizzle out to nothing. So once again its a HUGE thank you to NZXT


    SUPPLIES


    After mugging my deliveryman and fighting my way in to the packing box (cudos on the secure packing)

    Lets see now we have.......

    The HALE90 (850watt)




    Sentry LXE



    Blue LED lighting kits


    Unboxing the PSU, what's in the box... well ok a PSU... i ment what else


    Nice to see a total lack of the typical polystyrene in favour for the non crumbely packing.
    Everything in perfect condition


    The PSU its self, NZXT have gone for white on the HALE90 series, with the recessed grill and 140mm fan the looks are pretty striking, and of course it IS modular






    Plenty of modular cables provided, all have good quality connectors, and with the all black sheathing have a nice uniform look. and all kept safe in a little carry case





    The main loom has plenty of connectors all sleeved in black braid





    On to the Sentry LXE fan control

    Again we have the same foam packing to keep it all safe, no part of the LXEs main unit was touching the box it was suspended in the foam for max protection, so many times have i seen components resting on cardboard after removing the cover package




    Main unit is very rugged 5mm alu face plate

    sadly i could not get a shot of the screen (camera flare central)


    Main PCI, Connectors a plenty here with power, 5 3pin PWM fan connectors and 5 temp probe connectors




    They have even included EXTRA temp probes just incase


    Also included, screws for pci mount, 8 pin pci plate to control lead, pads to affix the probes and a back up battery


    Last up the Blue LED strings, nice little blister pack, in the case of components like these i often see way to much in the way of packaging




    In the box we have pci plate, power lead and the string its self, the one pictured is the BLUE 100CM edition, 200CM is available



    On the rear plate we have a slider for 3 brightness selections and ofcourse the On/Off switch


    Once again a massive THANKYOU to NZXT for the sponsorship


  7. #7
    tobyak
    Guest
    BUSY BUSY BUSY, finialy has a chance to get a good run up putting the side pane together and making sure it all fits before final sending and painting

    Electrical tape, the modders friend

    This was a nightmare to get all the components in place to drill through what was technicialy a sandwich of cast polyester, steel and acrylic


    More drilling.. jeez......


    Making sure the holes line up for bolting

    This could have been a lot easier and faster but with limited resources one hast to think out of the box


    Test fitting the bezel

    The gaps are intentional, i will be covering them with brushes alu to add a little accent


    Tapping the holes for the fan/grill assembly



    MNPCtech 120mm overkill grills, Bill Owen over at MNPCtech is making 2 140mm versions of these for me for the top



    MORE DRILLING



    MORE, MORE DRILLING.......



    UUUU thats rough



    Most of the forming done, dremel+lap sanding wheel+awesome



    Main door fab finished, plenty of adjusting to come but thats the BIG fab done

    The fans are perfectly central trust me..... CURSE YOU CAMERA ANGLE
    NOTE the 2 triangles outside the bezel are intentional, not sure if there going to remain tiny windows or to cut them through in to blow off vents

    And no way in hell am i removing the protective film untill im done

    So much still to do, but its gunna be great fun

  8. #8
    Xtreme Enthusiast
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    Very nice...really like all the work going in here...and could not stop laughing at your comment on the airlock

  9. #9
    tobyak
    Guest
    Lots more to come, this is maybe 20% of what i need to do.

    Just sealed Deals with EK and ASUS..... this baby is getting a watercooled Crosshair V

  10. #10
    Xtreme Member
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    Skillful work, like it so far and hope to see more soon. Love the way you lead us through your work with funny comments!

  11. #11
    tobyak
    Guest
    Quote Originally Posted by fr0wn3r View Post
    Skillful work, like it so far and hope to see more soon. Love the way you lead us through your work with funny comments!
    Thanks dude... keeping it funny makes it an easier read, build logs are essentialy just huge bocks of "look what i can do woooo" so we may as well make it enjoyable for the reader too

    New update in 2 days after my image host finaly realizes that 'NO I DO NOT WANT CAR INSURANCE'

  12. #12
    Xtreme Member
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    Quote Originally Posted by tobyak View Post
    Thanks dude... keeping it funny makes it an easier read, build logs are essentialy just huge bocks of "look what i can do woooo" so we may as well make it enjoyable for the reader too

    New update in 2 days after my image host finaly realizes that 'NO I DO NOT WANT CAR INSURANCE'


    Cool! We'll be waiting for the updates when you're done with clashing.

  13. #13
    tobyak
    Guest
    Finaly got time for an update, here goes....

    Time I started work modifying the NZXT Sentry LXE to modify it for the front of my case top


    Cutting is going to take a while, love or hate NZXT most will say there products are sturdy and the LXE is no different, the front bezel is 5mm anodized brushed alu


    let the cutting begin, for this i will be using the trusty Dremel with MNPCtech.com reinforced cutting discs but even with good discs this will take a while... i will spare you a million shots of cutting


    2 hours.... YES 2 HOURS later......


    ok now I have got the bottom off time to make it fit the shape of the case top...... time for this to go on a diet





    ok now its the correct size




    On to the next problem, this is black anodized and brushed so i have 2 problems... i need bare metal..... AND the brushing is in the wrong orientation

    SANDING TIME


    Flat sanding using 400grit wet and dry paper, very similar principal to lapping a CPU, but with the larger surface area this will take longer

    After 30mins


    After an hour


    After 3 hours and 30 seconds under a mouse sander to rough the surface


    Next up... rebrushing to match the direction of the metal i am using on the case, 800grit wet and dry until silky in apperance (you must sand only in one direction or your just sanding not brushing) after a uniform finish is attained its on to 180gritsand paper untill you end p with...




    There fixed.... coming up in next post New supply drop

  14. #14
    tobyak
    Guest
    What's on the menu today???...... Filling... mmmmmm my favourite... *Runs ff to cry in the corner*

    I hate filling but these things must me done, the first plan for the side had 2 vents on the side of the window using the old window shape as a guide, but on reflection it just looks like I missed a bit so time to bring out the filler

    Spot the missing bits??

    Ok here we go, first up, making plates to fill the gad befor I fill. I have cut off a lot of metal to make the window shape and i need metal of exactly the same thickness to bridge the gap in the panels.......


    TADAAAAAAAA use offcuts for spare material


    OH look a perfect fit.... LLLLIKE A GLOVAAAA!!!!




    Time for the filler, i wont be giving a tutorial on this as most brands differ by huge amounts on the part to part ratios, this one is a 1-50 mix with a working time of 5mins, sandable in 20mins and complete cure in 2 hours



    FYI... love the smell of the stuff...... from the yelling i am going to assume my wife does not

    Worked with it a little to long but made sure i applied thick enough to get away with it....


    Now on to the sanding....... there did you like that.. me too


    After a full cure it is ready to prime but first.....

    NURSE???????? BRING IN THE PATIENT!!!!!!!

    It is time to operate on the NZXT HALE 90 PSU

    I need to get it apart to mask off for priming


    A naked PSU.... shield the children's eyes

    Primed. And i found out a matter of note.... spraying in a room with zero ventilation that is only 40cubic feet is not good for you......... but it sure is fun

  15. #15
    Registered User
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    Good design and skill, support you.
    wish you can finish this mod earlier.
    Welcome to my blog! ^_^
    http://www.lckdanny.com

  16. #16
    tobyak
    Guest
    Depends on the free time i have, with 6 kids thats the big ?

  17. #17
    tobyak
    Guest
    One of my fave activities today..... Chassis cutting

    The NZXT Tempest Evo can accomodate a 240 this rad in the roof although you wouldnt know until you take the 140mm fans out.



    So i was about to make some templates for some rad holders when as i took the 2 140mm fans out of the roof i found a set of mounting holes, now if these are for a rad im not sure but they match up to the middle set of mounting holes perfectly with 120x15mm spacing and apart from mounting i can see no reason for them to be there. The airflow is very restricted though due to the centre plate so without further ado.... LET THE CUTTING BEGIN



    First up, marking out the areas to remove with extreme prejudice and a dremel....... HINT... dynamite is not accurate enough do not use.. although i doubt it would scratch this case, rugged is not the word



    All marked up, now for the fun.... erm i mean "now to cut out the areas with supreme precision"





    ok thats the top cut out, now for the side.. when making the side wondow i completly forgot to make sure that the fan would fit next to the drive bays..... whoops it didnt.... and so..... MORE DREMEL





    By a massive stroke of luck the removed bays make a great area to install my PSU hood and new drive holders..... and now if you will excuise me i have work to do and i plan to pretend i intended to remove the bays all along......


    coming up..... Cereal boxes and there many uses

  18. #18
    tobyak
    Guest
    Fear not Guys and Gals i have not abandoned you all, i am waiting on a ton of deliveried for supplies and several sponsors including

    Enermax
    ASUS
    SpecialTech

    Lots of updates on the way as soon as i get my shipments

  19. #19
    tobyak
    Guest
    Supply Drop

    It is that time again and another supply drop has arrived, this time it is my much anticipated EK Watercooling

    So lets see what we have on the box........

    Fittings, Res, CPU waterblock, MB waterblock, Pump, and Some EK UV blue coolant



    First up for a closer look, the MB waterblock for the ASUS Crosshair V formula



    The Crosshair V only has space fo a small MB waterblock but it looks great non the less

    I am happy to report this comes with all the fixtures you will need and the thermal pads too


    Next up... CPU waterblock (Supreme LTX AMD)


    Ahhhh a thing of beauty, chunky and very heavy for its size, always reasuring

    This also comes with all fixing you will need, and the AMD LTX blocks do not require a dedicated backplate


    Next... EK multioption res 250basic


    I am mystified as to why this res is called the basic, the options are just great, whilst it lacks the 2 front facing ports of the advanced model it gains a top port ideal for filling

    Inclided... 2 port caps, bolts for mounting, mounts and threaded internal tube


    Fixings, not a lot needs to be said here exept they are all of great quality. In a break from the norm i will be using barbs as i like the look. Same goes for the UC blue fluid, i simply cannot resist UV blue and EK has some of the best UV dye around




    Last up, from EK, the pump, as i am using a cross flow rad that will be roof mounted i wont need a hugely powerful pump to move the head of fluid so i went with the nice compact DCP 2.2


    Again there is plenty supplied including 3 to 4 pin converter and mounting brackets


    And my radiator the Hardwarelabs GT Gen2, this is a cross flow with ports on either end rather then the traditional PC watercooling of a twin layer return flow, and perfect for my requirements, great flowrate and perfect for clearing board architecture that may get in the way of a more conventional rad



    A MASSIVE THANKS TO EK FOR TAKING A CHANCE ON SPONSORING THE NEW KID ON THE BLOCK

  20. #20
    tobyak
    Guest
    UPDATE TIME!!!!!!!

    So this week its been all about the PSU cover and res holder combo
    BUT.. there was a problem, when i could have ordered some nice smoked (very easy to cut and bond) Acrylic, i messed up and ordered the nightmare to cut and bond that is Perspex (plexiglass) so there was some serious outside the box thinking to get around it

    First up getting all the pieces together (couldnt get pics of cutting wayyyyy to much airborne dust) )


    First off i tacked all the pieces with superglue that i gelled with a little water...... it fell apart 3 times resulting in a LOT of swearing, finaly the main shell was tacked




    The task began of finding a way to bond the perspex in a way that could take the stresses as obviously superglue will fracture if subjected to a shock....... so..... an hour of wandering around the house searching for old stockpiles of tools and misc decorating odds and ends when an idea struck me..... why not use the car body filler that i used on the side panel...

    SUCESS!!!!!!! It aint pretty but it sure is strong



    and the starting of the res holder an front plate


    more later when the glue and filler fully cures and i can go mental with a sander


    IN THE MEANTIME...... another....... SUPPLY DROP

    This time Enermax who have been good enough to assist me with this project with some amazing Vegas Duo fans

    And here they are


    so whats in the box i hear you cry... well ok i dont but here it is just incase you did cry it

    side by side 120mm and 140mm Vegas Duo fans, and the accessories from the the packs

    Each fan comes with an attacked micro speed control and mode button


    each fan also included rubber mounts and a 3pin to moles adapter

    Now on to the 2 main features, the first is the brilliant click blades, a simple puch of the back of the blades and the blades unclip from the body of the fan, brilliant for cleaning and modding

    at this point i need to point out that the blades are clear with a silver stripe to reflect the led arrays around the housing


    and the second main feature of these amazing fans... the LED array, with the Vegas Due this is a twin array (blue red), the big brother to these the Vegas Trio have triple arrays of red, blue, green and more then 11 modes on the Duo alone


    the Vegas range in action

    And to finish off this supply drop the back of the box


    and i simply had to add this as it just caught my eye.. there is a tab on the top to make it easier to open the fan packaging so you dont destroy the package... kinda cute



    MORE COMING SOON.......................

  21. #21
    tobyak
    Guest
    UPDATE TIME!!!!!!!

    So this week its been all about the PSU cover and res holder combo
    BUT.. there was a problem, when i could have ordered some nice smoked (very easy to cut and bond) Acrylic, i messed up and ordered the nightmare to cut and bond that is Perspex (plexiglass) so there was some serious outside the box thinking to get around it

    First up getting all the pieces together (couldnt get pics of cutting wayyyyy to much airborne dust) )


    First off i tacked all the pieces with superglue that i gelled with a little water...... it fell apart 3 times resulting in a LOT of swearing, finaly the main shell was tacked




    The task began of finding a way to bond the perspex in a way that could take the stresses as obviously superglue will fracture if subjected to a shock....... so..... an hour of wandering around the house searching for old stockpiles of tools and misc decorating odds and ends when an idea struck me..... why not use the car body filler that i used on the side panel...

    SUCESS!!!!!!! It aint pretty but it sure is strong



    and the starting of the res holder an front plate


    more later when the glue and filler fully cures and i can go mental with a sander


    IN THE MEANTIME...... another....... SUPPLY DROP

    This time Enermax who have been good enough to assist me with this project with some amazing Vegas Duo fans

    And here they are


    so whats in the box i hear you cry... well ok i dont but here it is just incase you did cry it

    side by side 120mm and 140mm Vegas Duo fans, and the accessories from the the packs

    Each fan comes with an attacked micro speed control and mode button


    each fan also included rubber mounts and a 3pin to moles adapter

    Now on to the 2 main features, the first is the brilliant click blades, a simple puch of the back of the blades and the blades unclip from the body of the fan, brilliant for cleaning and modding

    at this point i need to point out that the blades are clear with a silver stripe to reflect the led arrays around the housing


    and the second main feature of these amazing fans... the LED array, with the Vegas Due this is a twin array (blue red), the big brother to these the Vegas Trio have triple arrays of red, blue, green and more then 11 modes on the Duo alone


    the Vegas range in action

    And to finish off this supply drop the back of the box


    and i simply had to add this as it just caught my eye.. there is a tab on the top to make it easier to open the fan packaging so you dont destroy the package... kinda cute


    A massive thanks to Enermax for the fans






    MORE COMING SOON.......................
    Last edited by tobyak; 11-29-2011 at 01:56 PM.

  22. #22
    tobyak
    Guest
    Big update in the works, another supply drop ASUS this time and more work on the PSU shroud

  23. #23
    tobyak
    Guest
    After 10 coats of paint and clear the side panel has finaly been MOSTLY put together, stll have the brushed accents to fit over the bevel gaps but the majority is done

    Durin the undercoat and fitting of the bevel i noticed that i had forgot to redrill one of the bolt holes that go through the window, metal and resin bevel to hold it all together.... so i grabbed my trusty drill and used the origional holes as my guide




    HOWEVER, whilst drilling, the drill dropped to fast and shattered the body filler on the covered cutouts, so it was back to the filler for some quality swearing and repair work



    Then it was time for more undercoating and then several layers of metalic black paint and then several layers of clear enamel, and then the headache of putting it all together




    Building the side and making it work as a structure has been a long road, i dont have the tools most do for a fast job so it has been slow and steady work, there is still some finishing to do on the door but that will wait until i get the top and front bezels almost done and fitted


    To finish off today's update here's some LED fan :banana::banana::banana::banana: courtesy of Enermax Vegas Duo fans






    For all those interested, the fan grills i am using are 120mm Nautilus 'Overkill' grills made by MNPCtech.com




  24. #24
    tobyak
    Guest
    As a little aside i decided to get a table saw or a bandsaw, BUT i cant afford one and my wife will kill me if i do buy one

    So whats the solution..... MAKE ONE

    Heres a quick guide

    You will need....

    • Cheap workbench
    • Old Shelves
    • Spare wood (must be perfectly straight)
    • Wood Screws
    • G or speed Clamps (optional)
    • Cheap jigsaw




    You dont need to build big in this case the final surface area is 18inch square but use your own size it can be modified

    Take your shelf or left over wood and mark out your cuts to make the working surface in my version as the shelf is 9 inches wide i need to make 2 planks 9x18




    To make your joined work surface you need to use some more spare wood to make the rails on the underside, just cut your spare to match the length of the work surface and mark up a number of holes to screw the frame together


    Clamp everything together tight, your final surface mush be perfectly flat


    And here is how it all looks fixed together



    With a set square mark up some lines so you can make sure you mount your saw perfectly in line with the sides


    Drill holes for the saw blade to pass through you can have as many or as few as you want


    Remove the base plate from your cheap jig saw ans drill some holes in it for your screw/bolt holes



    Once you have that all put back together and have remounted your saw to its base and then to the work surface you can flip it over and mount it to your cheap work bench... this is where the split top in the bench comes in really handy to put the body of the jigsaw through, then just tighten your bench up it will grip the base of the saw and you are good to test it


    i tried both free hand and with a guide i made later, i must admit free hand is a little scary you are afterall working with an upside down jigsaw but using a guide it is realy easy and the cuts are perfect. you will be able to see on the pic below which cut is free and which is with a guide




    Enjoy

  25. #25
    tobyak
    Guest
    Supply Drop

    As the project reaches its close and the next project is waiting in the wings I was delighted to hear that Bitfenix wanted to share some of there products with me

    I am usually dubious when it comes to pre-sleeved cables you never quite know what to expect in terms of quality but i was very very pleasantly surprised

    So first things first, whats in the box...

    Bitfenix Alchemy Cables

    As you can see we have a substantial drop here, including, 24pin, 3pin fan, internal IO, USB and 6pin PCIe. And an added bonus or some LED flex strips (chainable)




    The 24pin connectors are very neat indeed and available in several coulurs, peronialy i like black and blue, an even sleeker look is achieved with a no heat shrink design


    The same no shrink is also true of the 6pin PCIe



    Some of the other cables in the range due to there design have some heat shirink but are presented very neat and precise



    All pins and connectors are high qualty with well deffined pins some are plated for better contact

    The sleeving realy is excelent, unfortunatly i dont have the time or resources to sleeve my HAF90 PSU but thankfully now i wont haft to, the sleeving is both dense and attractive




    Finaly we have some Bitfenix Alchemy LED Flexstrips
    I have seen and owned many different types of these over the years but Bitfenix have gone the extra mile and made them chain able, several connectors are included to allow you to daisy chain many strips in to one super long strip




    Each flex strip is supplied with molex connector, power lead, 1inch chain connector and a pair of micro chain connectors



    Available in a variety of colors and lengths when the description read "Super Bright" they were not kidding, 4 of these can light a large living room, and the LEDs are top notch for quality



    It is a massive thanks to Bitfenix for sharing some of there brilliant Alchemy series products with me

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