Thanks for the info! I ended up having to use a -1.8 calibration on Core0 to get it roughly matched up with Core1.
To answer your question, I generally run 4 instances of Prime95 and use the Affinity (-A) option to tie each instance to its own core. Is there a multi-core version of Prime95 out there? That would make it much easier...
I think I'm going to take your advice and not return the CPU...too much hassle especially if I'm likely to get another one like this. I'll be building a few more systems with almost identical specs so it will be interesting to see how the next ones match up with this one.
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