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Thread: Case Mods - New custom acrylic case -- Worklog to come

  1. #26
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    Yea glue usually doesn't look very good either cuz it leaves a white residue
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  2. #27
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    Update (08-Aug-07): Outer Panels

    Just a small update; should have more by the weekend
    Looks like A.C. Ryan may be providing some sponsorship as well.
    Laid out top, bottom, and other side panel


    Cut out top and bottom panels


    Cut out side panel


    Sponsors:
    Last edited by radodrill; 10-26-2007 at 04:51 PM.
    Sigrig currently open air on MB box -- New rig and custom Acrylic case in progress



  3. #28
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    Quote Originally Posted by radodrill View Post
    I'm only using the cubes in the eight corners of the case to screw the outer panels together. I don't want everything glued because I wouldn't be able to get in there.
    whehe, thats quite smart


  4. #29
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    Update (11-Aug-07): Outer Panels

    Drilled screwholes into the first side panel


    Same for the other side panel


    Screwholes and fill-port hole in the top panel


    Introducing the Dremel's big brother


    Screwholes, drainport, and air intake slots in the bottom panel


    Test-fit assembled outer panels; had to sand some of the corner blocks and panels to achieve a perfect fit


    Sponsors:
    Last edited by radodrill; 10-26-2007 at 04:53 PM.
    Sigrig currently open air on MB box -- New rig and custom Acrylic case in progress



  5. #30
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    whats the name of that program you are using to design the case?

  6. #31
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    Quote Originally Posted by hecktic View Post


    whats the name of that program you are using to design the case?
    I'm using Pro/E Wildfire 3.
    Sigrig currently open air on MB box -- New rig and custom Acrylic case in progress



  7. #32
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    Update (14-Aug-07): Back Panel

    Yesterday I received the pushbutton switches for this case; some ring-illuminated momentary switches, dot-illuminated latching switches, and a non-illuminated momentary switch


    I added some stops to the panels to ensure flush edges


    Laid out the back panel


    Cut out back panel


    Fitted into the back of the case


    Sponsors:
    Last edited by radodrill; 10-26-2007 at 04:55 PM.
    Sigrig currently open air on MB box -- New rig and custom Acrylic case in progress



  8. #33
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    Damn this is going to look nice I love those switches
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  9. #34
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    Quote Originally Posted by Cupcake View Post
    Damn this is going to look nice I love those switches
    Thanks man!

    And to think, all 7 switches together cost me ~$22; compared to ~$20 for an anti-vandal switch (and they're not available as latching switches )
    Sigrig currently open air on MB box -- New rig and custom Acrylic case in progress



  10. #35
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    Where did you order them from ? (sorry if you posted this somewhere else I only look at pictures lol)
    Heatware -> http://heatware.com/eval.php?id=51939
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  11. #36
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    Quote Originally Posted by Cupcake View Post
    Where did you order them from ? (sorry if you posted this somewhere else I only look at pictures lol)
    Ordered them from http://www.sunshinele.com/htm/pushbutton_switch.html

    Datasheet: http://www.sunshinele.com/down/as2gq.pdf

    If I had opted for express DHL shipping it would have been an additional $58 But at least that would still have been less than buying ant-vandals.

    Contact email I used was: sunshine @ sunshinele . com
    Sigrig currently open air on MB box -- New rig and custom Acrylic case in progress



  12. #37
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    Awesome thanks for the link <3
    Heatware -> http://heatware.com/eval.php?id=51939
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  13. #38
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    Quote Originally Posted by Cupcake View Post
    Awesome thanks for the link <3
    YW; if you're planning on doing a lot of modding you might as well stock up
    Sigrig currently open air on MB box -- New rig and custom Acrylic case in progress



  14. #39
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    I have been looking fro a white lighted switch, thank you for posting.


    This is seriously giving me the urge to look into building my own acrylic case.

    I have the tools, and the place and time, just not the money to spend on acrylic :-P.

    I am still stuck on the idea of a Delrin case .
    Last edited by phelan1777; 08-14-2007 at 08:53 PM.
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    Quote Originally Posted by jbartlett323 View Post
    So please return to the "Darkside of the Moon" and check your "Pulse" while you wait for the "Animals" that will be "Obscured By Clouds". And watch me wave as I say "Wish You Were Here" in "A Momentary Lapse of Reason"

  15. #40
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    [QUOTE=radodrill;2370928][B]Yesterday I received the pushbutton switches for this case; some ring-illuminated momentary switches, dot-illuminated latching switches, and a non-illuminated momentary switch



    Wow those switches look good ; did you get them from performance PC-s
    FOLD for XS WCG ; or Rodzilla kills a kitten

  16. #41
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    Quote Originally Posted by mukmaster View Post
    Wow those switches look good ; did you get them from performance PC-s
    I got them from Sunshine Electric; links are a few posts up
    Sigrig currently open air on MB box -- New rig and custom Acrylic case in progress



  17. #42
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    Quote Originally Posted by phelan1777 View Post
    I have been looking fro a white lighted switch, thank you for posting.


    This is seriously giving me the urge to look into building my own acrylic case.

    I have the tools, and the place and time, just not the money to spend on acrylic :-P.

    I am still stuck on the idea of a Delrin case .
    Yeah; go for building your own case. From what I've seen Delrin is more expensive that acrylic, but polished black sure would look cool.
    Sigrig currently open air on MB box -- New rig and custom Acrylic case in progress



  18. #43
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    Quote Originally Posted by radodrill View Post
    Yeah; go for building your own case. From what I've seen Delrin is more expensive that acrylic, but polished black sure would look cool.
    I have been an advocate for a Delrin case for a while I know it would be like 300-400 just for 4 sheets of 24X48" I already looked into it.

    I want to do it so bad...........its eating @ me, just don't have the money for the DELRIN, nor the skill to make all the cuts right the first time.
    fermiNow Dave will see FERMI where ever I go
    Quote Originally Posted by jbartlett323 View Post
    So please return to the "Darkside of the Moon" and check your "Pulse" while you wait for the "Animals" that will be "Obscured By Clouds". And watch me wave as I say "Wish You Were Here" in "A Momentary Lapse of Reason"

  19. #44
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    Quote Originally Posted by phelan1777 View Post
    I have been an advocate for a Delrin case for a while I know it would be like 300-400 just for 4 sheets of 24X48" I already looked into it.

    I want to do it so bad...........its eating @ me, just don't have the money for the DELRIN, nor the skill to make all the cuts right the first time.
    A Delrin case probably would look cool; probably cuts muck like acrylic, just go slow and steady.

    p.s. this is my first time working with acrylic and I got it correct right from the start.
    Sigrig currently open air on MB box -- New rig and custom Acrylic case in progress



  20. #45
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    A.C.Ryan Supplies

    This Morning I received a package from A.C. Ryan containing fans, CCFLs, and wire sleeving supplies


    Time for some eye-candy
    Kameleon Fan; translucent black under normal light


    And Blue under UV


    With the fan on:


    Red Twin Overburst CCFLs


    UV Twin Overburst CCFLs


    And the money shot
    Fan and wire sleeving in full UV splendor:


    Sponsors:
    Last edited by radodrill; 10-26-2007 at 04:57 PM.
    Sigrig currently open air on MB box -- New rig and custom Acrylic case in progress



  21. #46
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    Update (18-Aug-07): Outer Panels

    Long awaited update

    Laid out Front Panel


    Cut out Front Panel


    Assembled Outer Panels



    Rounded the edges; note, only the outside edges have rounds
    Top and Bottom Panels


    Front and Back Panels


    Left Panel


    Right Panel


    Tomorrow I'll put it back together and sand all the edges and blend the corners. I hope to get it polished tomorrow as well; But I may work on a wheeled base for it

    Sponsors:
    Last edited by radodrill; 10-26-2007 at 04:59 PM.
    Sigrig currently open air on MB box -- New rig and custom Acrylic case in progress



  22. #47
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    your case is really starting to come together, in a great way

  23. #48
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    Quote Originally Posted by The_Beast View Post
    your case is really starting to come together, in a great way
    Thanks, I've still got a fair amount of work to go; but I like the way it's turning out.
    Sigrig currently open air on MB box -- New rig and custom Acrylic case in progress



  24. #49
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    Sweet! Normally I'm not a big fan of acrylic cases, but custom mods are always awesome in my book. Keep up the great work!
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  25. #50
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    Quote Originally Posted by The Ripe Punani View Post
    Sweet! Normally I'm not a big fan of acrylic cases, but custom mods are always awesome in my book. Keep up the great work!
    Thanks Man!

    I'm not a fan of the Acrylic cases on the market; IMO they're not "user-friendly"
    Sigrig currently open air on MB box -- New rig and custom Acrylic case in progress



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