Build a high end waterblock on a cnc machine

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03-03-2013, 02:44 AM
al_bundy

Build a high end waterblock on a cnc machine

Helly guys,
now i will show to develop a high end cpu cooler. At first, you need a concept. My concept in this project is a good copy of the legend of Nexxxos XP REV.2.
Goal is, most surfacearea on small surface. Here we need i very fine cuttool. I take a VHM sawblade with a cutting width of 0,3mm. The pins extent around 484mm?. There we support the most cores.
Then we must think about the yetplates. 2 things are important. The surface in mm? and the schema. This is the big unknown. There we build any yetplates to find it out. Ok, a concept is available. We start to paint. I painted with Solidworks. Later i simulated the cooler in Flowworks. A simulation, you find in the last step.
I generate the pix with Photoview. After rendering i edited the pix in photoshop.

Planing
http://www.meisterkuehler.de/forum/m...73-cad-iso.png
http://www.meisterkuehler.de/forum/m...4-cad-oben.png
http://www.meisterkuehler.de/forum/m...cad-rechts.png

http://www.meisterkuehler.de/forum/m...90-render1.jpg
http://www.meisterkuehler.de/forum/m...93-render3.jpg
http://www.meisterkuehler.de/forum/m...79-render4.png
http://www.meisterkuehler.de/forum/m...91-render6.jpg
http://www.meisterkuehler.de/forum/m...92-render7.jpg
http://www.meisterkuehler.de/forum/m...77-render2.png
http://www.meisterkuehler.de/forum/m...80-render5.png

http://www.meisterkuehler.de/forum/m...483-simmi5.jpg
http://www.meisterkuehler.de/forum/m...484-simmi6.jpg

Ok, here we will produce the cooler. @ first, i will mill the top of copper.
- 3mm tool, 2 flutes, VHM
- Engravingtool VHM
- Threadmillingcutter G3/8" VHM, plated
- 5mm tool, 2 flutes, VHM
- 6mm 90? tool, 4 flutes, VHM, plated
http://www.meisterkuehler.de/forum/m...eserdeckel.jpg

The Material
http://www.meisterkuehler.de/forum/m...ial-deckel.jpg

The cnc programm to cut the backside of the top.
http://www.meisterkuehler.de/forum/m...seite-mach.jpg

Preperation.
http://www.meisterkuehler.de/forum/m...nnt-hinten.jpg

Backside in progress...
http://www.meisterkuehler.de/forum/m...te-fraesen.jpg

Done
http://www.meisterkuehler.de/forum/m...ite-fertig.jpg

Preperation?
http://www.meisterkuehler.de/forum/m...annt-vorne.jpg

Backside of the top in progress...
http://www.meisterkuehler.de/forum/m...efraesst-1.jpg

almost finished
http://www.meisterkuehler.de/forum/m...schenstand.jpg

Finished
http://www.meisterkuehler.de/forum/m...zielgerade.jpg
http://www.meisterkuehler.de/forum/m...l-fertig-2.jpg
http://www.meisterkuehler.de/forum/m...kel-fertig.jpg

Now we made a holder for Intel Sockel 2011/1155/1366/775
We need the following tools.
- 2mm tool 2 flutes, VHM
- 3mm tool 2 flutes, VHM
- 5mm tool 2 flutes, VHM
- 8mm 90?, 4flutes, VHM

Tools and material. 6mm copper.
http://www.meisterkuehler.de/forum/m...al-fraeser.jpg

The preparation...
http://www.meisterkuehler.de/forum/m...ufgespannt.jpg

@ work
http://www.meisterkuehler.de/forum/m...il-at-work.jpg

The final backside.:
http://www.meisterkuehler.de/forum/m...ten-fertig.jpg

Preparation?:
http://www.meisterkuehler.de/forum/m...ben-anfang.jpg

almost finished
http://www.meisterkuehler.de/forum/m...teil-oben1.jpg

Finished:
http://www.meisterkuehler.de/forum/m...teiloben-2.jpg
http://www.meisterkuehler.de/forum/m...ttelteil-2.png

Yetplates:
I take the following tools:
- 1.5mm tool VHM, 2 flutes
- 0.5mm tool VHM, 2 flutes
- 1mm Bohrer VHM
- 0.8mm driller VHM
- 0.7mm driller VHM
- 0.5mm driller VHM

http://www.meisterkuehler.de/forum/m...p-werkzeug.jpg
http://www.meisterkuehler.de/forum/m...re2796-dp3.jpg
http://www.meisterkuehler.de/forum/m...re2795-dp2.jpg

Tools to mill the copper base plates:

2mm tool, VHM, 2 flutes
3mm tool, VHM, 2 flutes
6mm 90? tool, VHM, plated, 4 flutes

Made of electrolyt copper. 290x150x4mm
http://www.meisterkuehler.de/forum/m...al-fraeser.jpg
http://www.meisterkuehler.de/forum/m...denplatten.jpg

Calibration:
http://www.meisterkuehler.de/forum/m...schlitzen1.jpg

Here we see the 3 copper base plates, ready to cut.
http://www.meisterkuehler.de/forum/m...schlitzen2.jpg

The cutting tool. 25x0,2x8 VHM
http://www.meisterkuehler.de/forum/m...schlitzen3.jpg

here we go...
http://www.meisterkuehler.de/forum/m...schlitzen4.jpg

in progress...
http://www.meisterkuehler.de/forum/m...schlitzen5.jpg

broken dreams V1.0
http://www.meisterkuehler.de/forum/m...schlitzen6.jpg
http://www.meisterkuehler.de/forum/m...schlitzen7.jpg

Another try:

http://www.meisterkuehler.de/forum/m...ture2917-8.jpg
http://www.meisterkuehler.de/forum/m...ure2919-10.jpg
http://www.meisterkuehler.de/forum/m...ure2920-11.jpg
http://www.meisterkuehler.de/forum/m...den-final2.jpg

Just stress testing!

http://www.meisterkuehler.de/forum/m...81-dkm-tab.jpg
http://www.meisterkuehler.de/forum/m...re2867-dps.jpg
http://www.meisterkuehler.de/forum/m...ure3082-dt.jpg
http://www.meisterkuehler.de/forum/m...e3083-flow.jpg

Impressions:

http://www.meisterkuehler.de/forum/m...116-final1.jpg

http://www.meisterkuehler.de/forum/m...117-final2.jpg

http://www.meisterkuehler.de/forum/m...119-final4.jpg

http://www.meisterkuehler.de/forum/m...118-final3.jpg

http://www.meisterkuehler.de/forum/m...120-final5.jpg

http://www.meisterkuehler.de/forum/m...121-final6.jpg

http://www.meisterkuehler.de/forum/m...122-final7.jpg

http://www.meisterkuehler.de/forum/m...123-final8.jpg

http://www.meisterkuehler.de/forum/m...124-final9.jpg

http://www.meisterkuehler.de/forum/m...25-final10.jpg

http://www.meisterkuehler.de/forum/m...26-final11.jpg

And who has made it this far is a flow simulation should look.
dkm2012 - YouTube

Best regards Marc
03-03-2013, 09:00 AM
Conumdrum

No pics.
03-03-2013, 09:05 AM
al_bundy

Sure? I see all pix O.o
03-03-2013, 01:08 PM
Stealth42o

Quote:

Originally Posted by Conumdrum

No pics.

X2 no pics
03-03-2013, 01:50 PM
Buckeye

They seem to be very very slow at loading, I saw them earlier but they took a long time.

All the links look ok, I just think the host is very slow, I think anyway.

Well now they are not working :(
03-03-2013, 02:36 PM
wimox

Beautiful...
03-03-2013, 02:58 PM
Evantaur

that waterblock is a joy to an eye :)
03-03-2013, 03:19 PM
StAndrew

Quote:

Originally Posted by Stealth42o

X2 no pics

x3...
03-03-2013, 08:08 PM
Conumdrum

I think al_bundy is hosting them from a shoe store he works at.
03-03-2013, 08:09 PM
Buckeye

Quote:

Originally Posted by Conumdrum

I think al_bundy is hosting them from a shoe store he works at.

LOL !!! :rofl:
03-03-2013, 11:04 PM
al_bundy

Where can i host the pix? Here in germany, the looks good O.o
Why any users can see, and why not?
03-03-2013, 11:24 PM
El Mano

Awesome post dude, watching it step by step is wowing :clap:
03-04-2013, 04:10 AM
Vetalar

avesome!!!
03-04-2013, 11:53 AM
alternativesurf

Pics won't load again.
I've been waiting on them for 15 minutes... =(
03-04-2013, 02:05 PM
StAndrew

Quote:

Originally Posted by al_bundy

Where can i host the pix? Here in germany, the looks good O.o
Why any users can see, and why not?

I think the US members are having issues seeing them.
03-04-2013, 03:08 PM
Yaka

wow thats stunning work there man, well done
03-04-2013, 08:16 PM
Conumdrum

Yep, I'm US and they have never showed up.

Try Photobucket?
03-08-2013, 03:31 PM
Toolius

same here... no pics :(
03-09-2013, 01:29 PM
stren

yeah no pics here either. Imgur is good too, no bandwidth limits, although you are limited to ~220 pics I think on the free account
03-09-2013, 09:06 PM
Elmy

plz rehost the pics somewhere else. I want to see this thing
03-10-2013, 09:19 AM
rge

If you want to see the pics from USA, go to an anonymous proxy, like here, ? pic site is censored site by US:
http://4.hidemyass.com/browse.php?u=...=norefer&idx=1
03-10-2013, 10:33 AM
stren

Thanks rge - I rehosted the images on my imgur so US people can see without having to go through the slow proxy - not all of them made it though:

http://i.imgur.com/sDszIsD.png

http://i.imgur.com/kh82zp7.jpg

http://i.imgur.com/NZig3eY.jpg

http://i.imgur.com/2QcjNyj.jpg

http://i.imgur.com/SCTB2rh.jpg

http://i.imgur.com/NdqLbKU.jpg

http://i.imgur.com/4ptMxMo.jpg

http://i.imgur.com/FOF2lp6.jpg

http://i.imgur.com/tW4T96K.jpg

http://i.imgur.com/fuGqFLZ.jpg

http://i.imgur.com/ogv4edj.jpg

http://i.imgur.com/y4XvMjw.jpg

http://i.imgur.com/DIXT8Op.jpg

http://i.imgur.com/hQqSugx.jpg

http://i.imgur.com/QwhaFfe.jpg

http://i.imgur.com/jn4rnzZ.jpg

http://i.imgur.com/LP6rduJ.jpg

http://i.imgur.com/EBUeMZR.jpg

http://i.imgur.com/QqetDOH.jpg

http://i.imgur.com/B7EotAr.jpg

http://i.imgur.com/3c49Eqj.jpg

http://i.imgur.com/21lJ1Lj.jpg

http://i.imgur.com/iBI1ccL.jpg

http://i.imgur.com/Rmv75vT.jpg

http://i.imgur.com/Q4bayyL.jpg

http://i.imgur.com/5rTsWNq.jpg

http://i.imgur.com/9myZBGT.jpg

http://i.imgur.com/5PuS5TC.jpg

http://i.imgur.com/tEuvafn.jpg

http://i.imgur.com/AvZ3oVj.jpg

http://i.imgur.com/oCbJooJ.jpg

http://i.imgur.com/c4jQKCE.jpg

http://i.imgur.com/IUaOYjv.jpg

http://i.imgur.com/UsvmJpU.jpg

http://i.imgur.com/YH2xgSQ.jpg

http://i.imgur.com/mk18aDW.jpg

http://i.imgur.com/dgISwSj.jpg

http://i.imgur.com/TQusj9p.jpg

http://i.imgur.com/eHgd1WB.jpg

http://i.imgur.com/x9FQ0GA.jpg

http://i.imgur.com/RvTnBSd.jpg

http://i.imgur.com/LnAOWOi.jpg
03-10-2013, 01:24 PM
gmat

Very impressive. Which one is yours in the benchmark list ?
03-10-2013, 02:36 PM
Boogerlad

Very nice, and the possibility of dual outlets is very good too.
03-10-2013, 02:37 PM
Gorki

Looks great, I wish you could send me one so I could play or better send me cnc machine and then I'll send you one block :D
03-10-2013, 04:52 PM
StAndrew

Very complicated block but looks good :up:
03-11-2013, 06:34 AM
al_bundy

My Block is DKM 3.3
03-11-2013, 07:47 AM
stren

Quote:

Originally Posted by Boogerlad

Very nice, and the possibility of dual outlets is very good too.

Ah I'd rather have wider spaced ports, those look pretty tight. It's useful for testing to be able to fit QDC's on there and this looks at least as tight as the HK3 if not tighter.
03-13-2013, 01:18 AM
[XC] Oj101

What is this Flowworks you talk about? I don't see it in pictures.

Very nice looking block, I like the design.
03-13-2013, 09:35 AM
al_bundy

Flowsimulation:
http://www.youtube.com/watch?v=GPP-H...ature=youtu.be
03-14-2013, 11:33 PM
Rinaun

In the flow simulations I see some issues with this design. It seems by having the output offset that you aren't effectively cooling one corner of the block as well as the other side. That being said, it's a really nice looking block!
03-15-2013, 07:46 PM
BlindShot

Looks like a lot of work.