Quote:
While the thermal conductivity of diamond is very high, there are other physical characteristics that make it a poor choice for a thermal compound. Microscopic diamond particles have spikes and sharp edges so the physical contact from one particle to the next is extremely small. The heat travels very well through a particle, but does not transfer well to the next particle. When you are talking about 50 to 100 particles to make up 1/1000 of an inch, this lack of particle-to-particle conduction is a major problem.
Also, diamond has a great affinity for diamond. Once the compound sits for a few hours, it forms clumps as the diamond particles bunch together. A very bad thing in a thermal compound.
And finally, the wands on high-speed homogenizers are about $1800 each. The bearings on the wand are submersed in the compound being mixed. The highly abrasive diamond particles ruin the bearings each time a batch is mixed. That's a loss of $1800 per 400cc of compound.
Given all this, I have mixed up several test batches of diamond compound.
They all suck.
Nevin