Project Update: 2/23 -- Dremel is your Friend... and so is Skilsaw.
So last we left off we had worked on that motherboard tray and the corner supports for the frame.
Here she sits under her new work light, a daylight flourescent with two bright bulbs. Waiting to be attended to.
http://img196.imageshack.us/img196/3...c126400011.jpg
But wait. Those corner supports aren't done quite yet.
Let me preface this next part with saying this. I imagine there are two camps out there. Those who think I'm a ridiculous perfectionist and those who probably appreciate my attention to detail. Well, the reason I'm so picky is because, when I began this build, I said to myself that no matter what lengths I had to go to, the finished product would look professional as if built by a case manufacturer. That was and still is a key objective of mine with refleXion, so this next piece you're about to see is a direct result of that drive.
Here's a close up of the corner support. Notice running along the bottom that there is a rough lip that's left over from the dremel cut:
http://img692.imageshack.us/img692/6892/dsc12660001.jpg
This lip will not be seen easily as it will be behind the front of the frame. But for one who would look closely after the case is complete, they would see this:
http://img717.imageshack.us/img717/4959/dsc13010001.jpg
See how the lip, being a rough cut, doesn't allow the corner support to sit flush with the frame of the Zero G Chamber? These two pieces will be bolted together, so I'd like as clean a join as possible.
So, time to break out the dremel again to grind these supports down. I'll be grinding off that lip that's keeping the pieces from sitting flush against one another.
Let's get the dremel ready.
http://img651.imageshack.us/img651/802/dsc12700001.jpg
And away we go.
http://img683.imageshack.us/img683/2...c127400011.jpg
Ok, stopping point. Look where my finger is resting. To the left we haven't touched yet. To the right, we've hit with the grinding wheel. See the difference?
http://img692.imageshack.us/img692/5405/dsc12770001.jpg
But.. wow.. these things go about as fast as the cutting discs. After just grinding half the corner support, look at what's happened to our wheel.
http://img682.imageshack.us/img682/2...c128500011.jpg
Not good. Definitely need something stronger.
It was at that moment that I was reminded of my first job out of high school. To put it plainly, it sucked. I worked in a warehouse doing some pretty hard labor. The company I worked for built huge carpet carousels, and one of my tasks was to grind hundreds of galvanized piping day after day with a small handheld grinder to prep it for welding. And then I thought, you know, I didn't do that stuff with one of these hollowed out, cheaply made grinding/sanding wheels. What I used was a diamond-cut steel bit. So there has to be something better out there for this job. And hopefully Dremel makes it.
Time for a trip to Home Depot. And when I got there, I found just what I was looking for. A large multi-purpose grinding/sanding kit.
http://img62.imageshack.us/img62/7385/dsc12840001.jpg
That's what I need. Grinding stones.
Let's give them a whirl. I'll try this one out first.
http://img651.imageshack.us/img651/3027/dsc12860001.jpg
http://img651.imageshack.us/img651/2219/dsc12870001.jpg
http://img268.imageshack.us/img268/1064/dsc12930001.jpg
Ahhh yeah, now we're getting somewhere. This is looking good, but it's left some rough edges that need to be treated with the file.
http://img682.imageshack.us/img682/1...c129400011.jpg
You love me in my ninja work gloves.
Take a look at the two corner pieces now. Notice the difference.
http://img682.imageshack.us/img682/3...c129500011.jpg
http://img534.imageshack.us/img534/9020/dsc12970001.jpg
And now, look how well this new corner piece joins to the frame as compared to before we hit it with the grinder.
http://img192.imageshack.us/img192/3271/dsc12990001.jpg
Looking a lot better. :yepp:
More to come tomorrow.