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Tasty, i finally got your pm earlier today and replied a lil bit ago. I did a lil rambling/ just writing down thoughts and i'm posting that here/now. I forgot to add that my heatsink and ihs are lapped to 800 grit.
While i was getting my temp data for tasty i also looked back at my pressure film results. I noticed that when i added the 2nd washer to both sides i gained some contact area and increased the amount of pressure. Looking at the films answered the question that i've always had of why i have such a gap in temp between the 2 cores (a 2-6C gap), the one core is just not getting enough pressure and realized this is caused by my mounting bracket, it applies pressure in the center and not enough to the sides of the heatsink base.
here is how it currently mounts
I just purchased this from frozencpu, they do not list it working with the ultima 90 just the ultra 90, so i gather there will be interfearance with some heatpipes but i'm hoping it just a little and i can use my dremel and get it to work. this bracket should give me better pressure (even if i have to add washers to it too) since it covers the corners and bolts down at the corners too
Using my current mount, i'm also wondering what pressure change i'd see if i used 2 washers on one side and one washer on the other side of my heatsink. I dont think this would solve my uneven pressure because i think (but am totally guessing) that my cores are left and right of each other. having uneven washer pressure should only help if they are above and below each other. but would still be interested in seeing what happens...if i had pressure film