Originally Posted by
lyl
Sorry, i didnt take a bunch of pics during the process as i planned, I didnt have my camera at the time
I cut the top with a Dremel and Reinforced Cutting Disks (dont skimp out on the disks... other cutting disks will break very often -- ie. flying shrapnel). I used about 2 disks total (none broke, just got too small to use)
I used the template provided with the AC Ryan Radgrill.
The cutting was fairly easy, mostly due to the soft nature of aluminum. Cutting ON the lines of the template, otherwise youll be able to see edge of your cut when the grill is installed. As everyone says, go slow, let the dremel do the work. Dont apply too much pressure either.
My method for cutting a line was to lightly cut into the metal for the wholbre length of the cut, then going over it multiple time until i completely cut through. Dont try to get your dremel through the metal, then move it down the line. Youll loose a lot of control of your cut, and not to mention break a lot of disks and put a ton of stress on your Dremel.
Also, i cant stress this enough, make sure the holes on the rad fit the ones on the rad grill before using the radgrill's template for screw holes! I made this mistake, and realized that 4 (one fan's worth) of holes were about 1mm too far away. I had already drilled the holes in the case, and had to enlarge them. (not a biggy because they are covered by the grill anyway).
Hope this helps