Build a high end waterblock on a cnc machine

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03-03-2013, 02:44 AM
al_bundy

Build a high end waterblock on a cnc machine

Helly guys,
now i will show to develop a high end cpu cooler. At first, you need a concept. My concept in this project is a good copy of the legend of Nexxxos XP REV.2.
Goal is, most surfacearea on small surface. Here we need i very fine cuttool. I take a VHM sawblade with a cutting width of 0,3mm. The pins extent around 484mm?. There we support the most cores.
Then we must think about the yetplates. 2 things are important. The surface in mm? and the schema. This is the big unknown. There we build any yetplates to find it out. Ok, a concept is available. We start to paint. I painted with Solidworks. Later i simulated the cooler in Flowworks. A simulation, you find in the last step.
I generate the pix with Photoview. After rendering i edited the pix in photoshop.

Planing
http://www.meisterkuehler.de/forum/m...73-cad-iso.png
http://www.meisterkuehler.de/forum/m...4-cad-oben.png
http://www.meisterkuehler.de/forum/m...cad-rechts.png

http://www.meisterkuehler.de/forum/m...90-render1.jpg
http://www.meisterkuehler.de/forum/m...93-render3.jpg
http://www.meisterkuehler.de/forum/m...79-render4.png
http://www.meisterkuehler.de/forum/m...91-render6.jpg
http://www.meisterkuehler.de/forum/m...92-render7.jpg
http://www.meisterkuehler.de/forum/m...77-render2.png
http://www.meisterkuehler.de/forum/m...80-render5.png

http://www.meisterkuehler.de/forum/m...483-simmi5.jpg
http://www.meisterkuehler.de/forum/m...484-simmi6.jpg

Ok, here we will produce the cooler. @ first, i will mill the top of copper.
- 3mm tool, 2 flutes, VHM
- Engravingtool VHM
- Threadmillingcutter G3/8" VHM, plated
- 5mm tool, 2 flutes, VHM
- 6mm 90? tool, 4 flutes, VHM, plated
http://www.meisterkuehler.de/forum/m...eserdeckel.jpg

The Material
http://www.meisterkuehler.de/forum/m...ial-deckel.jpg

The cnc programm to cut the backside of the top.
http://www.meisterkuehler.de/forum/m...seite-mach.jpg

Preperation.
http://www.meisterkuehler.de/forum/m...nnt-hinten.jpg

Backside in progress...
http://www.meisterkuehler.de/forum/m...te-fraesen.jpg

Done
http://www.meisterkuehler.de/forum/m...ite-fertig.jpg

Preperation?
http://www.meisterkuehler.de/forum/m...annt-vorne.jpg

Backside of the top in progress...
http://www.meisterkuehler.de/forum/m...efraesst-1.jpg

almost finished
http://www.meisterkuehler.de/forum/m...schenstand.jpg

Finished
http://www.meisterkuehler.de/forum/m...zielgerade.jpg
http://www.meisterkuehler.de/forum/m...l-fertig-2.jpg
http://www.meisterkuehler.de/forum/m...kel-fertig.jpg

Now we made a holder for Intel Sockel 2011/1155/1366/775
We need the following tools.
- 2mm tool 2 flutes, VHM
- 3mm tool 2 flutes, VHM
- 5mm tool 2 flutes, VHM
- 8mm 90?, 4flutes, VHM

Tools and material. 6mm copper.
http://www.meisterkuehler.de/forum/m...al-fraeser.jpg

The preparation...
http://www.meisterkuehler.de/forum/m...ufgespannt.jpg

@ work
http://www.meisterkuehler.de/forum/m...il-at-work.jpg

The final backside.:
http://www.meisterkuehler.de/forum/m...ten-fertig.jpg

Preparation?:
http://www.meisterkuehler.de/forum/m...ben-anfang.jpg

almost finished
http://www.meisterkuehler.de/forum/m...teil-oben1.jpg

Finished:
http://www.meisterkuehler.de/forum/m...teiloben-2.jpg
http://www.meisterkuehler.de/forum/m...ttelteil-2.png

Yetplates:
I take the following tools:
- 1.5mm tool VHM, 2 flutes
- 0.5mm tool VHM, 2 flutes
- 1mm Bohrer VHM
- 0.8mm driller VHM
- 0.7mm driller VHM
- 0.5mm driller VHM

http://www.meisterkuehler.de/forum/m...p-werkzeug.jpg
http://www.meisterkuehler.de/forum/m...re2796-dp3.jpg
http://www.meisterkuehler.de/forum/m...re2795-dp2.jpg

Tools to mill the copper base plates:

2mm tool, VHM, 2 flutes
3mm tool, VHM, 2 flutes
6mm 90? tool, VHM, plated, 4 flutes

Made of electrolyt copper. 290x150x4mm
http://www.meisterkuehler.de/forum/m...al-fraeser.jpg
http://www.meisterkuehler.de/forum/m...denplatten.jpg

Calibration:
http://www.meisterkuehler.de/forum/m...schlitzen1.jpg

Here we see the 3 copper base plates, ready to cut.
http://www.meisterkuehler.de/forum/m...schlitzen2.jpg

The cutting tool. 25x0,2x8 VHM
http://www.meisterkuehler.de/forum/m...schlitzen3.jpg

here we go...
http://www.meisterkuehler.de/forum/m...schlitzen4.jpg

in progress...
http://www.meisterkuehler.de/forum/m...schlitzen5.jpg

broken dreams V1.0
http://www.meisterkuehler.de/forum/m...schlitzen6.jpg
http://www.meisterkuehler.de/forum/m...schlitzen7.jpg

Another try:

http://www.meisterkuehler.de/forum/m...ture2917-8.jpg
http://www.meisterkuehler.de/forum/m...ure2919-10.jpg
http://www.meisterkuehler.de/forum/m...ure2920-11.jpg
http://www.meisterkuehler.de/forum/m...den-final2.jpg

Just stress testing!

http://www.meisterkuehler.de/forum/m...81-dkm-tab.jpg
http://www.meisterkuehler.de/forum/m...re2867-dps.jpg
http://www.meisterkuehler.de/forum/m...ure3082-dt.jpg
http://www.meisterkuehler.de/forum/m...e3083-flow.jpg

Impressions:

http://www.meisterkuehler.de/forum/m...116-final1.jpg

http://www.meisterkuehler.de/forum/m...117-final2.jpg

http://www.meisterkuehler.de/forum/m...119-final4.jpg

http://www.meisterkuehler.de/forum/m...118-final3.jpg

http://www.meisterkuehler.de/forum/m...120-final5.jpg

http://www.meisterkuehler.de/forum/m...121-final6.jpg

http://www.meisterkuehler.de/forum/m...122-final7.jpg

http://www.meisterkuehler.de/forum/m...123-final8.jpg

http://www.meisterkuehler.de/forum/m...124-final9.jpg

http://www.meisterkuehler.de/forum/m...25-final10.jpg

http://www.meisterkuehler.de/forum/m...26-final11.jpg

And who has made it this far is a flow simulation should look.
dkm2012 - YouTube

Best regards Marc
03-03-2013, 09:00 AM
Conumdrum

No pics.
03-03-2013, 09:05 AM
al_bundy

Sure? I see all pix O.o
03-03-2013, 01:08 PM
Stealth42o

Quote:

Originally Posted by Conumdrum

No pics.

X2 no pics
03-03-2013, 01:50 PM
Buckeye

They seem to be very very slow at loading, I saw them earlier but they took a long time.

All the links look ok, I just think the host is very slow, I think anyway.

Well now they are not working :(
03-03-2013, 02:36 PM
wimox

Beautiful...
03-03-2013, 02:58 PM
Evantaur

that waterblock is a joy to an eye :)
03-03-2013, 03:19 PM
StAndrew

Quote:

Originally Posted by Stealth42o

X2 no pics

x3...
03-03-2013, 08:08 PM
Conumdrum

I think al_bundy is hosting them from a shoe store he works at.
03-03-2013, 08:09 PM
Buckeye

Quote:

Originally Posted by Conumdrum

I think al_bundy is hosting them from a shoe store he works at.

LOL !!! :rofl:
03-03-2013, 11:04 PM
al_bundy

Where can i host the pix? Here in germany, the looks good O.o
Why any users can see, and why not?
03-03-2013, 11:24 PM
El Mano

Awesome post dude, watching it step by step is wowing :clap:
03-04-2013, 04:10 AM
Vetalar

avesome!!!
03-04-2013, 11:53 AM
alternativesurf

Pics won't load again.
I've been waiting on them for 15 minutes... =(
03-04-2013, 02:05 PM
StAndrew

Quote:

Originally Posted by al_bundy

Where can i host the pix? Here in germany, the looks good O.o
Why any users can see, and why not?

I think the US members are having issues seeing them.
03-04-2013, 03:08 PM
Yaka

wow thats stunning work there man, well done
03-04-2013, 08:16 PM
Conumdrum

Yep, I'm US and they have never showed up.

Try Photobucket?
03-08-2013, 03:31 PM
Toolius

same here... no pics :(
03-09-2013, 01:29 PM
stren

yeah no pics here either. Imgur is good too, no bandwidth limits, although you are limited to ~220 pics I think on the free account
03-09-2013, 09:06 PM
Elmy

plz rehost the pics somewhere else. I want to see this thing
03-10-2013, 09:19 AM
rge

If you want to see the pics from USA, go to an anonymous proxy, like here, ? pic site is censored site by US:
http://4.hidemyass.com/browse.php?u=...=norefer&idx=1
03-10-2013, 10:33 AM
stren

Thanks rge - I rehosted the images on my imgur so US people can see without having to go through the slow proxy - not all of them made it though:

http://i.imgur.com/sDszIsD.png

http://i.imgur.com/kh82zp7.jpg

http://i.imgur.com/NZig3eY.jpg

http://i.imgur.com/2QcjNyj.jpg

http://i.imgur.com/SCTB2rh.jpg

http://i.imgur.com/NdqLbKU.jpg

http://i.imgur.com/4ptMxMo.jpg

http://i.imgur.com/FOF2lp6.jpg

http://i.imgur.com/tW4T96K.jpg

http://i.imgur.com/fuGqFLZ.jpg

http://i.imgur.com/ogv4edj.jpg

http://i.imgur.com/y4XvMjw.jpg

http://i.imgur.com/DIXT8Op.jpg

http://i.imgur.com/hQqSugx.jpg

http://i.imgur.com/QwhaFfe.jpg

http://i.imgur.com/jn4rnzZ.jpg

http://i.imgur.com/LP6rduJ.jpg

http://i.imgur.com/EBUeMZR.jpg

http://i.imgur.com/QqetDOH.jpg

http://i.imgur.com/B7EotAr.jpg

http://i.imgur.com/3c49Eqj.jpg

http://i.imgur.com/21lJ1Lj.jpg

http://i.imgur.com/iBI1ccL.jpg

http://i.imgur.com/Rmv75vT.jpg

http://i.imgur.com/Q4bayyL.jpg

http://i.imgur.com/5rTsWNq.jpg

http://i.imgur.com/9myZBGT.jpg

http://i.imgur.com/5PuS5TC.jpg

http://i.imgur.com/tEuvafn.jpg

http://i.imgur.com/AvZ3oVj.jpg

http://i.imgur.com/oCbJooJ.jpg

http://i.imgur.com/c4jQKCE.jpg

http://i.imgur.com/IUaOYjv.jpg

http://i.imgur.com/UsvmJpU.jpg

http://i.imgur.com/YH2xgSQ.jpg

http://i.imgur.com/mk18aDW.jpg

http://i.imgur.com/dgISwSj.jpg

http://i.imgur.com/TQusj9p.jpg

http://i.imgur.com/eHgd1WB.jpg

http://i.imgur.com/x9FQ0GA.jpg

http://i.imgur.com/RvTnBSd.jpg

http://i.imgur.com/LnAOWOi.jpg
03-10-2013, 01:24 PM
gmat

Very impressive. Which one is yours in the benchmark list ?
03-10-2013, 02:36 PM
Boogerlad

Very nice, and the possibility of dual outlets is very good too.
03-10-2013, 02:37 PM
Gorki

Looks great, I wish you could send me one so I could play or better send me cnc machine and then I'll send you one block :D

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