Athlon 245 Under DICE And How Not To Make A Pot (56k Warning)
So we (DrakeZ and I) managed to ghetto up a Cu pot for some benching... It wasn't as successful as we had hoped, but the preliminary results were decent enough. After we get the pot patched up, we're going for another run, only with neoprene insulation on the board and mounting plate instead of paper towels, and with the thing properly brazed together.
The main components of our ghetto pot:
http://img194.imageshack.us/img194/509/dsc09254a.jpg
Test assembly:
http://img15.imageshack.us/img15/4498/dsc09257e.jpg
DrakeZ cutting out the mounting plate:
http://img517.imageshack.us/img517/8999/dsc09259.jpg
Almost there:
http://img212.imageshack.us/img212/4409/dsc09258c.jpg
Clamping together the top half:
http://img195.imageshack.us/img195/9482/dsc09263a.jpg
Epoxy to get everything to stick:
http://img194.imageshack.us/img194/7306/picture3mtz.png
Interior shot:
http://img142.imageshack.us/img142/2743/dsc09273b.jpg
Testing the pot for leaking and to see whether or not the epoxy would just shatter completely:
http://img25.imageshack.us/img25/1692/dsc09280.jpg
Air benching with the Mugen:
http://img265.imageshack.us/img265/455/dsc09275.jpg
Insulated and mounted:
http://img36.imageshack.us/img36/2020/picture4jwz.png
All DICE'd up and ready to play:
http://img14.imageshack.us/img14/3114/dsc09307g.jpg
DrakeZ on DICE pouring duty:
http://img406.imageshack.us/img406/215/dsc09302s.jpg
Lowest the temp sensor went, then the isopropyl froze in the tube and the temps skyrocketed.
http://img196.imageshack.us/img196/5465/dsc09301q.jpg
Here's what happened after the epoxy got eaten by paint thinner (A 2in section of copper really doesn't have a lot of load capacity...):
http://img196.imageshack.us/img196/3402/dsc09309q.jpg
Max speed I got to before all the insulation started melting the VRMs and everything died:
http://img195.imageshack.us/img195/1094/dsc09308e.jpg
And the two of us afterwards, I'm on the right:
http://img142.imageshack.us/img142/2180/dsc09311b.jpg
Highest I could get validated:
http://valid.canardpc.com/show_oc.php?id=639460
We learned 4 things from this:
1.) If you try to use epoxy for a DICE pot, the epoxy cracks and everything falls apart.
2.) You should really braze copper together...
3.) When your VRMs get covered in insulation, they get really hot... And then Windows crashes.
4.) 70% isopropyl alcohol really doesn't work. Paint thinner is better, but then your epoxy starts to dissolve.
So tomorrow if I've got time between class, we're going to braze together the pot, then at some point get more DICE. This chip has at least another few hundred Mhz in it, just waiting to be eeked out.
Oh yeah, and here's how you REALLY don't make a pot:
http://img193.imageshack.us/img193/1360/picture5mvs.png