Project: Aluchill[Scratch build]

[NysoO]

http://bandwidth.se/imgs/39/226/logga.jpg




Sponsored by:
Alphacool
Sifvert
And a special thanks to Tom @ ChilledPC

Links:
Update #1 (Frame constructing and diy) (http://www.xtremesystems.org/forums/showpost.php?p=3396503&postcount=2)
Update #2 (Frame finished) (http://www.xtremesystems.org/forums/showpost.php?p=3405706&postcount=11)
Update #3 (Panel cutting) (http://www.xtremesystems.org/forums/showpost.php?p=3446416&postcount=20)
Update #4 (Panel cutting & mockup) (http://www.xtremesystems.org/forums/showpost.php?p=3448408&postcount=26)
Update #5 (Panel cutting & mounting) (http://www.xtremesystems.org/forums/showpost.php?p=3481469&postcount=35)
Update #6 (Panel mouting, PSU opening, tray slide) (http://www.xtremesystems.org/forums/showpost.php?p=3516694&postcount=40)
Update #7 (Back panel finished & WC stuff) (http://www.xtremesystems.org/forums/showpost.php?p=3527997&postcount=47)
Update #8 (Shape complete, outer panel cut and bent) (http://www.xtremesystems.org/forums/showthread.php?p=3544871#post3544871)
Update #9 (5,25 Holder and diy) (http://www.xtremesystems.org/forums/showpost.php?p=3572399&postcount=69)
Update #10 (Front Construcion) (http://www.xtremesystems.org/forums/showpost.php?p=3584778&postcount=71)
Update #11 (Front Completed) (http://www.xtremesystems.org/forums/showpost.php?p=3589103&postcount=75)
Update #12 (Rad mount and internal cover) (http://www.xtremesystems.org/forums/showpost.php?p=3607738&postcount=97)
Update #13 (Fan grills and LCD-bezel) (http://www.xtremesystems.org/forums/showpost.php?p=3620572&postcount=106)
Update #14 (Details before powder coat) (http://www.xtremesystems.org/forums/showpost.php?p=3652255&postcount=124)
Update #15 (HDD-suspension and details) (http://www.xtremesystems.org/forums/showpost.php?p=3669131&postcount=134)
Update #16 (Powder Coat & set back) (http://www.xtremesystems.org/forums/showpost.php?p=3676711&postcount=143)
Update #17 (Finally! Assembly line) (http://www.xtremesystems.org/forums/showpost.php?p=3681601&postcount=153)
Update #18 (Assembly continues) (http://www.xtremesystems.org/forums/showpost.php?p=3682961&postcount=164)
Update #19 (EYE CANDY!) (http://www.xtremesystems.org/forums/showpost.php?p=3692214&postcount=175)




About the project:

So guys, this is my first scratch build ever. I've always felt quite unpleased by modding a pre-made case so this should be very exciting.
As you have probably already realised by its name, this mod is going to be built using aluminum materials only. It's a nice material to work with, and its fairly light weight.
It is going to be packed with high-end water cooling and some nice components.

Hardware:
XFX 780i SLI motherboard
Intel QX9650 CPU
4x 1gb OCZ FlexXLC 9200 memory
2x 8800Ultra in SLI graphics cards
Corsair HX1000 power supply
Creative X-fi Fatal1ty Titanium sound card
WD 36gb 10k raptor
Samsing 400gb harddrive

Watercooling:
EK Supreme CPU
2x EK-FC8800 GTX/Ultra - Acetal
EK-NB 780i - Acetal
EK 780i Mosfet block
Thermochill PA120.2
Thermochill PA120.3
2x DDC3.2 with XSPC laing top
Feser compression fittings

[NysoO]

So now it starts. Here are some pictures for you all.

Sketches:
http://bandwidth.se/imgs/39/226/aluchill1.jpg

http://bandwidth.se/imgs/39/226/1222.jpg

http://bandwidth.se/imgs/39/226/aluchill2.jpg

The motherboard tray. Produced by Lian-li. And of course it's made out of aluminum.
http://bandwidth.se/imgs/39/226/img6573.jpg

The water blocks I will be using.
http://bandwidth.se/imgs/39/226/parts.jpg

First I'm going to build the frame. It is going to be built using 15 x 15mm solid aluminum bars.
I'm going to join the bars using M5 hex cap screws.
The plan:
http://bandwidth.se/imgs/39/226/img7243.jpg

And after some cutting with the mithrill saw I got all the pieces I need. The cuts and the bars are very nice and straight.
http://bandwidth.se/imgs/39/226/img7242.jpg

In order to get the right angle I need, which is quite important when building like this, I'm going to use a 90 degree clamp.
http://bandwidth.se/imgs/39/226/img7244.jpg

I will drill the holes using this drill:
http://bandwidth.se/imgs/39/226/img7245.jpg

Start out with drilling the hole so that the hex screws will be counter sunk nicely into the bar.
http://bandwidth.se/imgs/39/226/img7270.jpg

Directly after drilling
http://bandwidth.se/imgs/39/226/img7271.jpg

And after that I drilled the hole for the screws thread.
http://bandwidth.se/imgs/39/226/img7272.jpg

Clamp two bars together like so:
http://bandwidth.se/imgs/39/226/img72740.jpg

Then manually drill the hole in the second bar which is going to be threaded.
http://bandwidth.se/imgs/39/226/img7275.jpg

Tapping for M5 bolts:
http://bandwidth.se/imgs/39/226/img7278.jpg

Some lubricant makes the process much easier:
http://bandwidth.se/imgs/39/226/img7276.jpg

Then screw the bars together with the hex cap screws and we get this:
http://bandwidth.se/imgs/39/226/img7280.jpg

Repeat this process 10 times and you have the top of the frame done
http://bandwidth.se/imgs/39/226/img7273.jpg

Repeat the process another 10 times and you have the basic frame done.
http://bandwidth.se/imgs/39/226/img7281.jpg

It is not finished yet though. Have some bars left to mount.

Got a package from Alphacool containing a nice little display

http://bandwidth.se/imgs/39/226/img7283.jpg
http://bandwidth.se/imgs/39/226/img7284.jpg

Thanks guys! Should suit this project perfectly!

[wra1th]

Nice start:up:
I want more photos!;)

[Jiangxue]

I love scratch builds, and yours looks like its gonna be an awesome project! Can't wait to see more! :up:

[NysoO]

Thanks guys!
Can't wait to see more myself :D

[MomijiTMO]

I swear I've seen those sketch ups before O_____o I must be going mad.

Anyhoo fantastic project and I'm itching for more. MOOOAARRRRRRR

[NysoO]

You probably have. Started a thread a while ago but never got any work done. Now when I finally have started to build, I wanted to start fresh so I created a new thread. :)

[MomijiTMO]

Ahhh ok. Well I LOVE the design [that's why I remember it].

[shoopdawoopa]

great craftmenship, looks like this is going to be a good one!
Subbed

[masxerofkartis]

What do you plan on doing with the drive bays/psu slots?

[NysoO]

Hey guys! Time for an update again.
Went to the workshop and spent a couple of hours finishing up the frame.

Got the part done for the middle floor. The floor will separate radiators and PSU from the main computer components.
http://bandwidth.se/imgs/39/226/img7286.jpg

Took a photo of a section of the frame with two joints. Just to give you a hint of what kind of precision this is.
http://bandwidth.se/imgs/39/226/img7287.jpg

And finally got all bars together and finished up the framework.
http://bandwidth.se/imgs/39/226/img7288.jpg

http://bandwidth.se/imgs/39/226/img7290.jpg

Next step will be to cut all the panels from this "little" piece of aluminum sheet.
http://bandwidth.se/imgs/39/226/img7291.jpg

All the bends will be worked out using this brand new brake.
http://bandwidth.se/imgs/39/226/img7292.jpg

Comments are welcome! :thumb:

[Sparky]

I've always wanted to design my own case. Maybe sometime I will.

This looks great!

[skinnee]

I always enjoy the fully custom builds...I'll be watching this one for sure!

[YMAA]

Why not use all-aluminum watercooling gear as well?

[illidan]

or nickel plated copper :)

great so far... subscribed :up:

[BlueAqua]

Fully custom builds are a challenge, but it looks like you have the right tools and motivation to do it right. This should be good!

[.Logic]

:shocked:

SOLID ALUMINIUM FRAME *drool*

I can't wait to see this finished... the quality is outstanding.

Weigh it when it's done will you? I have a feeling it won't be light ;)

[twwen2]

Nice work, custom builds are always the most impressive!

Reverse-ATX FTW!:cool:

[SNiiPE_DoGG]

looks cool nysoO, cant wait to see how you do with it :up:

subbed :cool:

[NysoO]

Hey guys. Got some time to work on the project so here is an update for ya.

I laid the sheet metal on top of my workbench in order to be able to work with it.
http://bandwidth.se/imgs/39/226/img7300.jpg

Going to cut out some panels using this jigsaw
http://bandwidth.se/imgs/39/226/img7317.jpg

New blades for cutting in metal
http://bandwidth.se/imgs/39/226/img7316.jpg

I problem that I ran into was how to make the cuts as perfect as possible. In order to solve this I took a straight piece of wood and clamped it on top of the panel. Then I just followed the wood with the jigsaw. Think it worked pretty damn good.
http://bandwidth.se/imgs/39/226/img7308.jpg

Like so:
http://bandwidth.se/imgs/39/226/img7302.jpg
http://bandwidth.se/imgs/39/226/img7303.jpg

And after some sanding and filing to smooth up the edges I got this:
http://bandwidth.se/imgs/39/226/img7304.jpg
Pretty good huh?

http://bandwidth.se/imgs/39/226/img7305.jpg
http://bandwidth.se/imgs/39/226/img7306.jpg

Got two of them :)
http://bandwidth.se/imgs/39/226/img7318.jpg

Just need to saw out the other panels which probably wont take too much time.
Made a little video for you showing the process of the sawing:
http://www.youtube.com/watch?v=kY2Fn-B4U6E
What do you think?

[NysoO]

Btw, how do you change the main title? It says Oct 31 but it's supposed to be Nov22 .. of course

[norim_13]

you're doing a very good job.

continue that!

[LogAn'sRun]

Btw, how do you change the main title? It says Oct 31 but it's supposed to be Nov22 .. of course

you can't. :( You have to PM an admin.

Love the build and <3 your workshop moar! Are you kidding me? I thought that was your school workshop from the last build? BTW, what's happening with your other build (which to be honest inspired me with the door cut out for my own) Water Inside?

deff subb'd!

[Eddie3dfx]

Awesome workshop and build!

[BigJoe]

I'm like it :)

[NysoO]

norim_13: Thanks! :)
LogAn'sRun: PM admin? Thats wierd..
The workshop is located at my paps work, so yeah it's pretty nice. Although there are LOTS of crap laying about. Water Inside is finished. The case is standing on a shelf right now :) Got a bit tired of it being so tight.
Eddie3dfx: Thanks!
BigJoe: Me too :D


Yet another update!

Got to love weekens :) Went to the workshop and finished the floor-panel and the middle-plate.

Pretty good precision huh?
http://www.bandwidth.se/imgs/39/226/img7319.jpg

Had to do a little "mockup"
http://www.bandwidth.se/imgs/39/226/img7320.jpg

http://www.bandwidth.se/imgs/39/226/img7321.jpg

Motherboard tray
http://www.bandwidth.se/imgs/39/226/img7322.jpg

Feels good to see things fit together so nicely :)
http://www.bandwidth.se/imgs/39/226/img7323.jpg

http://www.bandwidth.se/imgs/39/226/img7324.jpg

The parts so far (Yes, I love smudging them panels with my fingers :P)
http://www.bandwidth.se/imgs/39/226/img7325.jpg

More comments guys! :)

[cegras]

Try and get some age hardened wrought Al alloys .. better conductivity than copper ;O

[RockfordFosgate]

Looks like a hand made V2000:D

[Vatos_locos]

nice work so far :) i love it

[Boogerlad]

Try and get some age hardened wrought Al alloys .. better conductivity than copper ;O

electrical or thermally? i searched on google and i couldn't get a thing.
Thanks!

[NysoO]

Try and get some age hardened wrought Al alloys .. better conductivity than copper ;O

Haha :rolleyes:

RockfordFosgate: Maybe, It's a good design though :) Nice to have separated compartments for the cooling and the hardware.

Vatos_locos: Thanks :)

[Jiangxue]

Lovely precision again... I want moar!! :D

[norim_13]

it's going really good!

can you tell us how does a frame like yours (in solid aluminium bars) cost?

i'm interested in doing my own case to, and that frame looks really great! I want to do one of those!!!

[LogAn'sRun]

lookin' sweet like always.

That's some tight precision, I'm impressed.

Are you leaving space for routing cables or did I miss something?

[NysoO]

@norim_13: Thanks! Didn't cost too much, about 35 dollars I think.

@LogAn'sRun: You haven't missed anything, but you havent seen everything either ;) Holes for cable routing will be made :)

Wow, I cant believe how fun it is to work on projects like these. I can't get enough.
Been working about 9 hours this weekend. Takes time to measure everything and get things perfect. But planning really is the key to succes. I wont rush anything this time for sure.

Started of the weekend by ordering some stuff from ChilledPC

Products:
------------------------------------------------------
1 x Enzotech - Low profile Chipset block SLF-1
5 x YATE LOON 120mm - D12SM-12
2 x LCD Display Temperature Sensor (White)
3 x Rotary Elbow Adapter G1/4 ()
1 x Arctic Cooling MX-2 Thermal Compound - 4g tube
4 x 3/8" BSP to 1/4" BSP reducer with Oring
1 x ThermoChill PA120.3
1 x XSPC Laing DDC Top with Reservoir
2 x Feser One - F1 - Cooling Fluid - UV BLACK 1ltr
1 x Anodised 120.3 Rad Grill with Mounting Holes
2 x 1/4" Inline Temperature Sensor (T)
1 x Variable SLI VID Connection Nipples G1/4" - 3 Slot
2 x Anodised 120.2 Rad Grill with Mounting Holes
1 x Vandal Resistant Switch Silver - White Ring
20 x Feser 1/4" BSPP High Flow 3/8" ID - 1/2" OD Compression Fitting
1 x Anodised 120.1 Rad Grill with Mounting Holes
1 x Laing DDC 18w Pump / Swiftech MCP355
1 x Chilled PC Lapping Kit
------------------------------------------------------

Started of with mounting the bottom plate. Using temporary m4 bolts.
http://www.bandwidth.se/imgs/39/226/img7336.jpg

As I said, these bolts are just temporarily. Will be using Hex head screws later on.
http://www.bandwidth.se/imgs/39/226/img7338.jpg

Cut out space for the PA120.2 radiator in the front.
http://www.bandwidth.se/imgs/39/226/img7340.jpg

Positioned in the frame
http://www.bandwidth.se/imgs/39/226/img7341.jpg

Something like that. Radiator will be mounted directly on the front plate.
http://www.bandwidth.se/imgs/39/226/img7343.jpg

Enough space for the fans
http://www.bandwidth.se/imgs/39/226/img7344.jpg

Then I wanted to mount the middle plate on the frame. Pre drilling the holes in the plate which will later guide when drilling in the frame.
http://www.bandwidth.se/imgs/39/226/img7347.jpg

All holes drilled and the plate is carefully clamped on the frame.
http://www.bandwidth.se/imgs/39/226/img7349.jpg

Mounted. Need to wipe smudges off.
http://www.bandwidth.se/imgs/39/226/img7351.jpg

Cool huh? Nice and sturdy
http://www.bandwidth.se/imgs/39/226/img7352.jpg

Then it was time to mount the front plate. As usual I started of with pre drilling the guide holes.
http://www.bandwidth.se/imgs/39/226/img7356.jpg

Again, plate is carefully positioned and clamped down.
http://www.bandwidth.se/imgs/39/226/img7357.jpg

And mounted with some temporary m4 bolts.
http://www.bandwidth.se/imgs/39/226/img7358.jpg

And with the smudges wiped off I think it is time to show how the case looks like. It is really starting to come togheter. I'm really happy with my work so far.
http://www.bandwidth.se/imgs/39/226/img7359.jpg

http://www.bandwidth.se/imgs/39/226/img7360.jpg

http://www.bandwidth.se/imgs/39/226/img7361.jpg

I think it's pretty damn good.
http://www.bandwidth.se/imgs/39/226/img7362.jpg

http://www.bandwidth.se/imgs/39/226/img7363.jpg

[evil-98]

very nice, id use lower profile socket cap screws. your material maybe too thin to counter sink huh?
because some flat socket cap screws would look very nice. the overly industrial exposed socket cap
screw look is too overly used. just my opinion. anyways looks good keep it up.

[NysoO]

I agree with you. Thats why I'm gonna use this kind of insex screws:
http://www.bandwidth.se/imgs/nouser/skruve5588c9c.jpg

That would be quite nice right?

[cegras]

Thermally.

Those things are engineering alloys, I think. Cold worked, precipitation hardened Al-alloy though. Heh.

Anyways, nice build. : )

[The[R]eaper]

Beautiful lookin' case you got there. Amazing craftsmenship :up:

This might have already been answered before but, what colors are you going to paint it?

thanks

[NysoO]

Been working two days on this case, well not constantly, but just about 8 hours or so. Got the back panel mounted and cut out the hole for the PSU. Adjusted the frame a bit so that the PSU would slide in a bit easier. Got the motherboard slides mounted.

Back panel mounted.
http://www.bandwidth.se/imgs/39/226/img7375.jpg

Made a couple of spacers so that the panels won't bend.
http://www.bandwidth.se/imgs/39/226/img7376.jpg

PSU-hole masked and measured.
http://www.bandwidth.se/imgs/39/226/img7377.jpg

Cut out. Need some sanding.
http://www.bandwidth.se/imgs/39/226/img7378.jpg

After some filing and sanding the PSU went in perfectly.
http://www.bandwidth.se/imgs/39/226/img7379.jpg

http://www.bandwidth.se/imgs/39/226/img7380.jpg

Mounted the slides with some countersunk m4 screws. I actually re designed the case a bit and moved the tray the the left so I will have a 15mm space for routing cables through the middle plate.
http://www.bandwidth.se/imgs/39/226/img7381.jpg

http://www.bandwidth.se/imgs/39/226/img7382.jpg

http://www.bandwidth.se/imgs/39/226/img7383.jpg

Got the upper slider mounted as well.
http://www.bandwidth.se/imgs/39/226/img7384.jpg

And the tray sits like so:
http://www.bandwidth.se/imgs/39/226/img7386.jpg

Works like a charm.
http://www.bandwidth.se/imgs/39/226/img7387.jpg

http://www.bandwidth.se/imgs/39/226/img7388.jpg

http://www.bandwidth.se/imgs/39/226/img7389.jpg

And a video demonstrating the sliding mechanism.
http://www.youtube.com/watch?v=8Kn8Tnz1IAA

[N3it1]

Now thats sweet

[PsYcHoNo0b727]

Loving it so far. The sliding mobo tray is great :up:

[NysoO]

Thanks! :)

[LockBreaker]

This project looks great! =)

By the way I have the same jigsaw! :D

[PsYcHoNo0b727]

If you didn't live in Sweden and lived in the states i would ask you to build me a case :rofl:

[atomic ferret]

Wow, this project is coming along very nicely. This is going to be a beautiful case.

[NysoO]

LockBreaker: Thanks! The jig suits its purpose.

PsYcHoNo0b727: :D

atomic ferret: Thank you and I hope it will :)

And yet another update for you guys! Decided to work on the case today. Perfect day for some work.
Finished the back panel (Well, some threads need to be done but besides from that) and also got my Feser 1/4" BSPP High Flow 3/8"ID - 1/2"OD Compression Fitting. Perfect size if you ask me, the 1/2"ID compression fittings tend to look a bit big but these look nice and sleek.

The project is really coming together, although there are lots of things to do. Next time I'll probably start working on the outer panel. I'ts a part of the build that I have taken a bit later because of it beeing a bit difficult.

The Compression fittings. They are quite nice. Will look a lot better than traditional barbs with zip-ties.
http://www.bandwidth.se/imgs/39/226/img7393.jpg

Hehe :hehe::D
http://www.bandwidth.se/imgs/39/226/img7396.jpg

Screwed into place on the NB-block
http://www.bandwidth.se/imgs/39/226/img7419.jpg

Looking good on the Supreme :)
http://www.bandwidth.se/imgs/39/226/img7420.jpg

And there they are :)
http://www.bandwidth.se/imgs/39/226/img7421.jpg

Need a hole in the back plate so it's possible to insert the mobotray. Masked it out and drilled "sawblade-holes".
http://www.bandwidth.se/imgs/39/226/img7422.jpg

Cut out, filed and sanded.
http://www.bandwidth.se/imgs/39/226/img7423.jpg

When sliding in the tray I noticed that the tray was making contact with 3 of the mounting screws of the back plate. So I had to take a round file and fix it. No biggie and it looks alright.
http://www.bandwidth.se/imgs/39/226/img7424.jpg

After that it fit perfectly :clap:
http://www.bandwidth.se/imgs/39/226/img7425.jpg

View of the inside.
http://www.bandwidth.se/imgs/39/226/img7426.jpg

From the front.
http://www.bandwidth.se/imgs/39/226/img7427.jpg

Can you see it? :)
http://www.bandwidth.se/imgs/39/226/img7428.jpg

[norim_13]

great project! you're going really great!

Are that aluminium bars that you used for the structure very expensive? how much does a complete structure cost?

Thanks

[Lagaaja]

Looks great this far, gotta love the scratch builds!:up: One question tough, why the small fan?:(

[NysoO]

Looks great this far, gotta love the scratch builds!:up: One question tough, why the small fan?:(

No space for something bigger :shrug:. Nothing to worry about, will probably put it on 2volts or so :rofl:, just to keep the air circulated by the motherboard ^^

[LogAn'sRun]

small fan, isn't that a standard size?

Anyways, looks awesome, I see you're taking advantage of the Christmas Break!

[The-Fox]

Amazing build. :clap:
Its sort of a dream for me to build my own custom case so seeing this project makes me envy at you :shrug:

Keep up the good work. :up:

BTW, what finish are you going to use on the aluminum ?
Any chance you are going to anodize the panels ?

[NaeKuh]

Great another pro moder to make me look bad.. :rofl:

seriously awesome work dude.. :up:

[SGwillis]

case is looking good, one thing i dont think i could do is make a decent case from scratch, keep up the good work :up:

[LockBreaker]

Fitting loveness. :D

Cant be better. Lovved the last update. Those compression fittings from BP looks astonishing. Have to buy some myself.

This is one very creative build with plenty of fine details. Love it, I really do! :)

[NysoO]

Hello again! This update is quite big, atleast for me. I got all the parts and WC needed to actually make the case complete. And I got the outer panel cut and bent. I'm not going to talk too much so here's the pictures.

First off. My parts from Chilledpc came and I was pleased to see that everything was in it's order.
Special thanks to Tom@ Chilledpc.co.uk for helping me out with this.
http://www.bandwidth.se/imgs/39/226/img7434kopiera.jpg

So this is the part of the build that I've been fearing the most. Just because of the sheer complexity of bending sheet metal and calculating bendradius and so on. Started off with marking and masking where to cut.
http://www.bandwidth.se/imgs/39/226/img7435.jpg

http://www.bandwidth.se/imgs/39/226/img7436.jpg

And the sheet metal for the panel was cut out succesfully.
http://www.bandwidth.se/imgs/39/226/img7437.jpg

I'm not sure you can see it on this picture, but the cut was perfectly straight.
http://www.bandwidth.se/imgs/39/226/img7438.jpg

Then in order to get the "Street-look" of the case, the idea of having the case leaning forward, I had to make a couple of skew cuts.
http://www.bandwidth.se/imgs/39/226/img7439.jpg

Then the moment came. This is where nothing were allowed to go wrong. I clamped down the panel in the brake and made the first bend.
http://www.bandwidth.se/imgs/39/226/img7440.jpg

http://www.bandwidth.se/imgs/39/226/img7441.jpg

Then I only had to make my last bend. I was really nervous at this point, my hands were a bit shaky cause' there was no room for error here. BUT! When I had made the last bend. I removed the panel from the brake and slowly tried the fit. And too my big relief the panel fit PERFECLY! Wohoo! (Shaky hands, therefore shaky pictures at first)
http://www.bandwidth.se/imgs/39/226/img7442.jpg

http://www.bandwidth.se/imgs/39/226/img7443.jpg

Check out the precision.
http://www.bandwidth.se/imgs/39/226/img7444.jpg

Outside of the bend. Really nice and smooth.
http://www.bandwidth.se/imgs/39/226/img7446.jpg

Ah :D
http://www.bandwidth.se/imgs/39/226/img7447.jpg

http://www.bandwidth.se/imgs/39/226/img7448.jpg

http://www.bandwidth.se/imgs/39/226/img7452.jpg

http://www.bandwidth.se/imgs/39/226/img7453.jpg

Perfect, just perfect.
http://www.bandwidth.se/imgs/39/226/img7454.jpg

And the streed-rod look. Think it's really nice.
http://www.bandwidth.se/imgs/39/226/img7455.jpg

Started doing some mock up with the grilles.
http://www.bandwidth.se/imgs/39/226/img7457.jpg

Love this angle.
http://www.bandwidth.se/imgs/39/226/img7458.jpg

I think this will be pretty awesome.
http://www.bandwidth.se/imgs/39/226/img7459.jpg

Thanks for now :)

[breathemetal]

Wow nice!

[dM@n]

Nice cutting! It's starting to look like a Dell XPS though...

[OdinEidolon]

love it

[NysoO]

Nice cutting! It's starting to look like a Dell XPS though...

Just want to make clear that I had this idea long before Dell released their XPS series. To say the least I was a bit upset when I found out that their cases would be using the parallellogramal look. But I don't care. I think it looks nice and except for the parallellogram my case does not look nothing even close to Dells XPS.

[Zw_Roodbaard]

And BTW your case is better constructed then such cheap ass Dell casing :D

I whish I had the tools you've, then I would build me one heck of a benchtable from ALU.

[just a noob]

that reminds of a bulk tank from a dairy farm, no idea why, but great job

[atomic ferret]

This is looking really nice! Great job with the case.

[NysoO]

Zw_Roodbaard: Thanks :)

just a noob: Lol:p:

atomic ferret: Thank you!

[SGwillis]

looks awesome wish i had the time and the tools to make my own case :up:

[headala]

I like the seamless look of the outside; pity it has to be broken by the radgrills. Would it be possible to just cut/mill the grills from the casing? If done right, it could look spectacular.

[NysoO]

I like the seamless look of the outside; pity it has to be broken by the radgrills. Would it be possible to just cut/mill the grills from the casing? If done right, it could look spectacular.

I see your point of view and yeah, it would look nice, but I havn't got the tools to make it perfect. You know I could spend a whole lot of time on drilling and cutting and sanding each and everyone one of those holes, but it would be very time consuming and hard to get it aligned perfectly. Also, the color between the grills and the casing make such a contrast on those pictures. But they will blend in nicely when I get the case painted flat black just like the grills.

[headala]

I see your point of view and yeah, it would look nice, but I havn't got the tools to make it perfect. You know I could spend a whole lot of time on drilling and cutting and sanding each and everyone one of those holes, but it would be very time consuming and hard to get it aligned perfectly. Also, the color between the grills and the casing make such a contrast on those pictures. But they will blend in nicely when I get the case painted flat black just like the grills.

Yup, then I'd say you're making the right choice. It wouldn't look good unless it was laser/CNC/jet cut.

[NysoO]

Hello boys n' girls!

Got some stuff bought and bend so I thought I would make an update.

This is what I got this week
Lian Li PSU plate (Bild kommer)
BeQuiet! Noisedampening (bild kommer)
Sleeving kit from MurderMod.com (I'm first in Sweden yay, thanks Dualbrain!)

Made a 5,25 holder and did a mockup of how all the frontstuff is supposed to be ligned up. Also got my QX9650 lapped. Got my HX1000 sleeved.

The victim
http://www.bandwidth.se/imgs/39/226/img7466.jpg

Sanded 400 - 800 - 1000 - 1500
http://www.bandwidth.se/imgs/39/226/img7470.jpg

And after 2000 - 2500: mirror finish :up:
http://www.bandwidth.se/imgs/39/226/img7471.jpg

This is how it is going to be mounted behind the front plate
http://www.bandwidth.se/imgs/39/226/img7474.jpg

Bending the 5,25 holder
http://www.bandwidth.se/imgs/39/226/img7475.jpg

Perfect fit :shocked:
http://www.bandwidth.se/imgs/39/226/img7477.jpg

I gotta get some thin glowes. My fingers keep making these irritating marks. Although it doesn't hurt anything, but damn it's annoying to look at.
http://www.bandwidth.se/imgs/39/226/img7478.jpg

http://www.bandwidth.se/imgs/39/226/img7479.jpg

Got my murdermod sleeving. Excellent stuff!
http://www.bandwidth.se/imgs/39/226/img7485.jpg

This was quite a surprice. Nice drawing dual!
http://www.bandwidth.se/imgs/39/226/img7486.jpg

Very pleased with the result.
http://www.bandwidth.se/imgs/39/226/img7488.jpg

http://www.bandwidth.se/imgs/39/226/img7491.jpg

And the victim for this mod was a HX1000
http://www.bandwidth.se/imgs/39/226/img7493.jpg

Lian Li-plate
http://www.bandwidth.se/imgs/39/226/img7496.jpg

The surface of a dampening board
http://www.bandwidth.se/imgs/39/226/img7497.jpg

The layers consist of: Rubber, foam and fabric
http://www.bandwidth.se/imgs/39/226/img7499.jpg

The boards are nice and quite heavy. Seems to be quite decent.
http://www.bandwidth.se/imgs/39/226/img7500.jpg

Got some stuff left to do but I have to wait for an order with some rubber grommets etc.

[Zw_Roodbaard]

Nice progress Jimmy :)

This is going to be a very very very clean build, but yeah almost every thing from Sweden is made with a very good quality :p:

Sleeving that HX1000 must be a pain in the *ss :ROTF:

[NysoO]

Zw_Roodbaard: Thanks! Yea, the sleeving pretty much took the whole weekend to complete. Well worth it though! :)

Update number 10 then eh :)

Finished the back plate by tapping for the thumbscrews. Got the 5,25 mounted and started on the front. Here are the pixxors!

Tapped for my thumbscrews. Tried the fit and it was great.
http://www.bandwidth.se/imgs/39/226/img7511.jpg

Also got holes tapped for the tray
http://www.bandwidth.se/imgs/39/226/img7512.jpg

Got the 5,25 mounted
http://www.bandwidth.se/imgs/39/226/img7513.jpg

http://www.bandwidth.se/imgs/39/226/img7514.jpg

Cut out the front "design"-panel.
http://www.bandwidth.se/imgs/39/226/img7515.jpg

Mockup
http://www.bandwidth.se/imgs/39/226/img7516.jpg

Drilled holes for the fancontroller.
http://www.bandwidth.se/imgs/39/226/img7517.jpg

http://www.bandwidth.se/imgs/39/226/img7522.jpg

Perfect :)
http://www.bandwidth.se/imgs/39/226/img7523.jpg

Cut a hole in the front for the 5,25 compartment
http://www.bandwidth.se/imgs/39/226/img7524.jpg

This is going to look pretty slick
http://www.bandwidth.se/imgs/39/226/img7525.jpg

Thanks!

[Eddie3dfx]

Are you going to anodize, powdercoat, paint, polish, or brush it?
That thing would look so sexy in an anodized finish or even just polished up and lightly brushed.

[CmdrFluff]

Very nice build, i admire your craftsmanship

[NysoO]

Probably going to brush it + anodize black.
Just trying to find a company who can anodize it for me. The range of such companys are a bit limited here in Sweden.

[NysoO]

A full weekend filled with modding, nice!

Mostly been working on the front. Just got it finished and it feels very good. Not much left now before it goes off to paint / brush / anodize. Needs some holes, a cover etc. But I'm starting to see a light in the end of the tunnel.

Pics of todays update, here ya go!

Cut out a hole in the front bezel for the Alphacool LCD display.
http://www.bandwidth.se/imgs/39/226/img7527.jpg

Fits snuggly
http://www.bandwidth.se/imgs/39/226/img7528.jpg

Got mounting holes drilled for the display and also cut out a opening for the DVD reader.
http://www.bandwidth.se/imgs/39/226/img7530.jpg

Tried it on the case to see that things fit as they should.
http://www.bandwidth.se/imgs/39/226/img7532.jpg

Going for a stealthed DVD reader. Had to make this piece separately. Took a bit of work to get it perfect but I nailed it I think.
http://www.bandwidth.se/imgs/39/226/img7533.jpg

Cut out a hole for the grill in the front. Also got the mounting holes drilled.
http://www.bandwidth.se/imgs/39/226/img7534.jpg

Positioned the front bezel on the front panel and drilled all the mounting holes.
http://www.bandwidth.se/imgs/39/226/img7538.jpg

Also cut out a hole for the grille in the front panel. Filed and sanded it a bit.
http://www.bandwidth.se/imgs/39/226/img7539.jpg

With grill and all the new holes I tried the fit of the front on the frame.
http://www.bandwidth.se/imgs/39/226/img7540.jpg

Tried a flash-pic. Normally the flash will enhance any defects such as scratches etc. But as you can see I've managed to keep the case from getting any.
http://www.bandwidth.se/imgs/39/226/img7541.jpg

Cover for the LCD display marked out.
http://www.bandwidth.se/imgs/39/226/img7542.jpg

Cut out and drilled. Also tried a little brushing.
http://www.bandwidth.se/imgs/39/226/img7544.jpg

And drilled a hole for the power button.
http://www.bandwidth.se/imgs/39/226/img7545.jpg

Front completed.
http://www.bandwidth.se/imgs/39/226/img7547.jpg

And a test fit on the case with the outer panel positioned. Looks cool :)
http://www.bandwidth.se/imgs/39/226/img7548.jpg

[Rise]

wow, great work man. I am very impressed and I love the look of it! It looks like you're coming close to completion...

are you keeping track of the cost of materials (just for the case construction itself)? I'm looking to do make my own as well and I was just wondering how much that ended up costing you.

[OdinEidolon]

this is AWESOME! :shocked: you have some great skillz :up:

[NysoO]

wow, great work man. I am very impressed and I love the look of it! It looks like you're coming close to completion...

are you keeping track of the cost of materials (just for the case construction itself)? I'm looking to do make my own as well and I was just wondering how much that ended up costing you.

Thanks!

To be honest I don't really have a check on the costs. But the materials for the build is probably somewhere around $120 - 130, using the current currency. I could imagine the materials being cheaper in USA.

[N3it1]

This case is just way too awsome and it aint even finished yet. Keep it going!

[syc]

Congratulaions :clap:

Nice job!

[omaryunus]

just brilliant work :up: great job :up:

[Eddie3dfx]

That front looks awesome.

[Pedalmonkey]

holy sickness, might have to build something using similar methods. Just need all those tools. damn. :P

[retrogamer1990]

looking SCHWEEEET :D:D:D
you are getting it anodised / powdercoated right?
Nick

[NysoO]

Wow, lot's of comments since i checked last time. It's very fun reading them, thank you all!

retrogamer1990: I was looking at anodizing but I think it might get a bit expensive. But on the other hand I believe powdercoating would remove the brushed characteristics that I want so I really don't know what to do. Have to check around and see what the actual prize is.

[Eddie3dfx]

Wow, lot's of comments since i checked last time. It's very fun reading them, thank you all!

retrogamer1990: I was looking at anodizing but I think it might get a bit expensive. But on the other hand I believe powdercoating would remove the brushed characteristics that I want so I really don't know what to do. Have to check around and see what the actual prize is.

In my opinion, I'd say clean it up so you don't see any scratches, then give it a nice brushed finish with the steps shown, followed by a nice coat of polish.

http://forums.bit-tech.net/showthread.php?t=114028&highlight=brushed+aluminum

This is an example of an aluminum build thats been heavily polished (you can see a slight brushed finish)

http://www.bit-tech.net/modding/2005/10/19/wmd_g-gnome/24

example of the steps from the bit-tech diy-alum brushing. It's the cheapest finish you can create and imho looks simply stunning.

http://i9.photobucket.com/albums/a100/the_gnu/Dsc09574.jpg

[Rise]

can't you just clear coat brushed aluminum to get the look while preserving the finish?

[NysoO]

Eddie, what you're saying is true. Brushed bare aluminum looks really slick but in the long run I think I would be more happy with a black case. I got hold of a company, actually close to me, that is powdercoating. I'm gonna pay them a visit and check out a couple of samples to see how the surface looks like after powdercoating. I have to think this over. There are a lot of things that you can do to the case which will look good.

[N3it1]

sandblast + powder for t3h win? Would look stunning.

[norim_13]

Hi,
Where did you get the Lian Li-plate for de PSU?

Thanks

EDIT: and, by the way.. can you post the circuit of the fan controler?

[Nemon]

Simply Amazing!!!

I also would like to know what circuit you used for the fan controller.

Thanks

[SNiiPE_DoGG]

Hi,
Where did you get the Lian Li-plate for de PSU?

Thanks

EDIT: and, by the way.. can you post the circuit of the fan controler?

performance-pcs.com has all lian-li accessories

[atomic ferret]

The front plate is looking spectacular. I really like the layered pieces.

[LogAn'sRun]

Nyss - if you need a recommendation on a powdercoater, send me a PM, I had a place that I liked and the coating was done well (semi-blank). ca: 1000:-

Otherwise, on the skills alone, man you make me jealous as hell. I might have to commission you for my next case when the time comes xD

Awesome work!

[Henry8601]

This looks so good! Slightly similar to the XPS which works really well :) I agree that the brushed finish with clear anodising should look amazing.

[NysoO]

Thank you all! Your kind comments are much appreciated!
Going to put down the time and answer you all one by one beacuse of this :)

N3t1: It would, really. Although I'm striving for a brushed look I think it might wind up beeing flat and smooth. We'll see ;)

norim_13: I got my backplate from dustinhome.se (http://www.dustinhome.se/pd_5010206251.aspx). But as suggested you can get them from PPC's.

The circuit of the fancontroller "belongs" originally to a Sunbeam 4channel rheobus. So what you're seeing is a stripped one.

Nemon: Thank you! As said above, It's a stripped Sunbeam rheobus.

atomic ferret: Thank you! :)

LogAn'sRun: Tja mannen :) Thank you! Haha, I think this case will be enough for a while :D. Didn't you send me that info earlier last year? Neither the less I'm going to check with these guys that I got hold of. They're located in Högdalen. Link: http://www.stockholmsindustrilack.se/pulverlack.html
And they put a estimated price of 800 kronors.

Henry8601: Thanks man! Yes, It has got a little XPS in it but, I don't know if I meantioned this before, but I had the Idea of a leaning case long before XPS introduced their XPS series. So personally I don't see it as a rip off. But that's whats so great about internet. You can check a lot of cases and get inspiration. For example in this case you might see a little: TJ-07, XPS, Lian LI V2100, Murderbox. I've tried to take the best of both worls and combine it into one single piece.

[NysoO]

Yet another updates for ya people :)

Have got a few things sorted. That includes an anti-vibration rad mount, a internal cover and I also got tubing and such delivered.

I think you have got a hang of the process now so I didn't take any photos of the marking and bending. But as you can see i got the cover cut out and bent.
http://www.bandwidth.se/imgs/39/226/img7558.jpg

It is mounted using thumbscrews.
http://www.bandwidth.se/imgs/39/226/img7560.jpg

http://www.bandwidth.se/imgs/39/226/img7562.jpg

I did a little thinking of how to mount the radiator and this is what I came up with.
Got 2x 15mm wide "strips" cut out. And drilled 6mm holes at the ends, in which I put some soft rubber grommets.
http://www.bandwidth.se/imgs/39/226/img7563.jpg

This is how it looks like in close-up (Yeah, it needs some sanding)
http://www.bandwidth.se/imgs/39/226/img7565.jpg

Checked the position of the radiator.
http://www.bandwidth.se/imgs/39/226/img7567.jpg

And bolted it down with some M3 regular screws.
http://www.bandwidth.se/imgs/39/226/img7568.jpg

Tried to mount my yates.
http://www.bandwidth.se/imgs/39/226/img7569.jpg

Countersunk the holes in the plastic frame and mounted the fans with M4 hex cap screws.
http://www.bandwidth.se/imgs/39/226/img7570.jpg

Pretty slick
http://www.bandwidth.se/imgs/39/226/img7571.jpg

http://www.bandwidth.se/imgs/39/226/img7572.jpg

http://www.bandwidth.se/imgs/39/226/img7573.jpg

VIDEO OF RAD MOUNT
http://www.youtube.com/watch?v=RlE0RfHUE8A

[headala]

Wow, I really like the countersunk fan screws!

[Pedalmonkey]

youve inspired me to atempt to build a case for my M-ATX build using the same techniques that u did. Just sick man!!

[LeChuck]

Really nice project!!!!
Good work!

[skinnee]

I do like the countersunk screws on the fans. Simple, yet genius! :D

[Zw_Roodbaard]

Yeah that's a nice and original solution for your fans :D, but don't you need to fasten the mid part of your rad mount?

In the vid it's shaking like hell, and with a little more mass (filled with water) it will hit your chassis :(

[anubis_is_evil]

stunning :D:

well, you got yourself custom made TJ07, but definitely different :up:

i'm hungry of brilliant idea from you NysoO...

really can't wait for the final setup....

bring it on NysoO :up:

[tool_462]

Awesome! I love seeing projects like this come to life from a sketch :)

[NysoO]

Thank you all! :)


Yeah that's a nice and original solution for your fans :D, but don't you need to fasten the mid part of your rad mount?

In the vid it's shaking like hell, and with a little more mass (filled with water) it will hit your chassis :(

What you see in the video is me tapping the radiator, which causes such a massive amount of vibration. You should know that fans don't create such vibration. The mass should not be a problem. Have tried pushing it down to the chassis and it takes a bit of force to get it down there. I would say like 2kg or so. Not a pressure that you will see with the water filled in.

[NysoO]

Hey again guys, time for yet another update.

Not gonna talk to much so I'll just throw the pics and let them speak a little for themselves.

Hole for the 360 grill cut out.
http://www.bandwidth.se/imgs/39/226/img7574.jpg

Will be using countersunk screws.
http://www.bandwidth.se/imgs/39/226/img7575.jpg

Didn't like the look of the LCD display frame.
http://www.bandwidth.se/imgs/39/226/img7580.jpg

So I lapped it into this
http://www.bandwidth.se/imgs/39/226/img7581.jpg

Both displays.
http://www.bandwidth.se/imgs/39/226/img7582.jpg

The last grills need to have holes in the outer panel.
http://www.bandwidth.se/imgs/39/226/img7588.jpg

And cut out.
http://www.bandwidth.se/imgs/39/226/img7589.jpg

Gonna mount this bezel on the lower back of the case. The button is for the dvd-drive (I will solder extension cables from inside of the dvd drive). The LCD's will be showing water-temp and air temp or such. The switches are for switching between different sensors.
http://www.bandwidth.se/imgs/39/226/img7590.jpg

And the back.
http://www.bandwidth.se/imgs/39/226/img7591.jpg

Grill test mounted.
http://www.bandwidth.se/imgs/39/226/img75770.jpg

http://www.bandwidth.se/imgs/39/226/img7578.jpg

http://www.bandwidth.se/imgs/39/226/img7579.jpg

It's getting closer and closer :D

[Pedalmonkey]

cant see pics!! anyone else having this problem??

[Eddie3dfx]

pics are broken :(

but these work!

http://www.techsweden.org/galleri/67rv-aluchill/

[NysoO]

The creator of the host told me that it was gonna work now but apperantly not, 1 sec and I'll get the regular host..

[Zw_Roodbaard]

Nice progress you've made there :)

What are you going to post on the display's? Temps I suppose..

Ohh and btw what tools are you using to cut those holes so clean? A Jigsaw/handsaw/dremel...

[NysoO]

Nice progress you've made there :)

What are you going to post on the display's? Temps I suppose..

Ohh and btw what tools are you using to cut those holes so clean? A Jigsaw/handsaw/dremel...

Thanks! :)

Temps yeh. Water temp and air / memory etc.
Cutting freehanded with a jigsaw. Then file and sand the edges.

[theseeker]

Very nice!

[Pedalmonkey]

PICS FIXXED!! woot nice job man.

[Henry8601]

I really like the counter sunk fan screws - like others have said, it is simple, and yet very effective.

[NysoO]

Thanks guys!

Henry: That was my thought as well. It looks really nice, and in this case it serves its purpose very well.

[N3it1]

Yezzziiiir you can booogie! Nice!

[PsYcHoNo0b727]

:eek2::eek2: Awesome work.

[Hennels]

That is just so good. You make me envy

[OdinEidolon]

A-w-e-s-o-m-e

[norim_13]

I must say it again: GREAT PROJECT! CONGRATULATIONS!

We're waiting by more photos! :D

[filthysanchez]

That looks sick, I hope you aren't painting it. Silver with black grills is awesome.

[PradaG]

:clap: beautiful craftsmanship - i wish i had access to some more space....i.e. a basement or garage...filled w/ tools like that!

i'm loving all the details...down to every last countersink! :up:

you must be very proud of what you are putting together (i on the other hand am green w/ n v)

[bentleya]

Amazing work :)

[NysoO]

Hello guys! Got some of the last details done before the case goes for a nice layer of powder coat. I went to a local powder coater and looked at some samples. Decided to go with a little more satin black rather than flat black. This is because flat black has a tendency to look more greyish than black. Also satin black has a little more depth in it.

Also forgot to take pictures of the mounting holes of the outer panel. Nothing exciting really so it doesn't really matter.

Here are some pixx for ya'll:

Got the dvd drive lined upp in the 5,25 holder. Drilled mouting holes for it and managed to get it more or less perfect.
http://www.bandwidth.se/imgs/39/226/img7594.jpg

Glued the slot cover on the dvd-tray with some super epoxy.
http://www.bandwidth.se/imgs/39/226/img7595.jpg

Got holes cut in the middle plate for cable routing, tubing and pump-mounting.
http://www.bandwidth.se/imgs/39/226/img7596.jpg

Painted the LCD-display bezel
http://www.bandwidth.se/imgs/39/226/img7597.jpg

Soldered some extension cables on the dvd PCB.
http://www.bandwidth.se/imgs/39/226/img7613.jpg

Which I tested the extended open-button with.
http://www.bandwidth.se/imgs/39/226/img7615.jpg

Routing inside the dvd
http://www.bandwidth.se/imgs/39/226/img7618.jpg

Had to drill a hole for routing the cables.
http://www.bandwidth.se/imgs/39/226/img7619.jpg

Which goes out at the back of the dvd. Drilled a hole and fitted a rubber grommet. Also got the cables sleeved.
http://www.bandwidth.se/imgs/39/226/img7620.jpg

Soldered the LCD's power cables together and sleeved them.
http://www.bandwidth.se/imgs/39/226/img7624.jpg

And the finnished bezel.
http://www.bandwidth.se/imgs/39/226/img7627kopiera.jpg

A little clip of the dvd in action will be uploaded soon.

[theseeker]

I love your no holes barred approach! It is stunning!!

[masxerofkartis]

You've brought scratch builds to a new level. Gone away from the cube case stereotype we see around which is completely fine, however seeing something different is very good. It proves that people produce new ideas and that the world can move on.

Well Done my hat's off to you

[PrometheusCon]

Oh my God... sleeving INSIDE the dvd drive. This build is getting pretty epic. Insane attention to detail!

[NysoO]

Thank you! Glad ya'll like it :):up:

[Hockeydude]

Wow you're doing a great job on this case, it looks damn good. I can't believe you built this from scratch, I guess some people are just that talented.

[Eddie3dfx]

First let me say amazing.
The switches/lcds.. does that go on top of the case?
Also, you said you painted the cover black? but it looks like brushed anodized black.
Can you give me the info to what you did (steps, brand of paint, etc) That to me was the most shocking part.

[shazza]

Really impressed with the skill and creativity. This is coming along nicely - can't wait for more.

[NysoO]

First let me say amazing.
The switches/lcds.. does that go on top of the case?
Also, you said you painted the cover black? but it looks like brushed anodized black.
Can you give me the info to what you did (steps, brand of paint, etc) That to me was the most shocking part.

Hehe thanks. Yeah the cover / bezel was painted with "regular" spraypaint. I've used this method on a RPM guauge mounting bracket in my car and so far the paint have been holding on quite nicely actually.
What I do is nothing more than sanding the metal in one direction with some 120 grit paper (varying by how you want the surface to look like). Then I just spray a couple of thin coats with, in this case, CRC acrylic mat black pro paint (http://www.crceurope.com/csp/web/ProdDisp.csp?lng=3&country=SE&product=AUTO%20PAINT%20STANDARD&business=AUTOMOTIVE)
When I removed paint from the counter sunk holes I could get a feel of how hard / easy the paint is stuck on the surface, and it's OK. Nothing like powder coat but it will be good on details like this one. I'm gonna make an experiment with some self etching primer, and then try to sand the brushed look on the primer. That would give the paint a bit more grip and if succesful, give it the brushed look as well.

Hope that answers your question :D

[NysoO]

Okay. This'll be a small update but It's about those small things that makes a big difference. Had to figure something out for my harddrives so I built a suspension out of two Scythe Himuro HDD-coolers.

Mock up. The raptor is going to go on the top because of its tendency to create a lot of vibrations. So I thought it might need some extra suspension.
http://www.bandwidth.se/imgs/39/226/img7641.jpg

And after a bit of measuring, drilling and threading we have got this
http://www.bandwidth.se/imgs/39/226/img7644.jpg

'Nother angle
http://www.bandwidth.se/imgs/39/226/img7645.jpg

Cut some holes in the mobo tray so that it'll be easier to remount the CPU block if needed. Also made a hole for the ATX+12v cables.
http://www.bandwidth.se/imgs/39/226/img7646.jpg

And last. The panels cleaned up and "polished".
http://www.bandwidth.se/imgs/39/226/img7647.jpg

[LogAn'sRun]

And last. The panels cleaned up and "polished".
http://www.bandwidth.se/imgs/39/226/img7647.jpg

Awesome job continues!

What's with this last pic though? Is it the flash because to me these panels like surface damaged? I'm sure they're not, but all I see are the specs and flecs. . .

[NysoO]

Awesome job continues!

What's with this last pic though? Is it the flash because to me these panels like surface damaged? I'm sure they're not, but all I see are the specs and flecs. . .

Um, maybe should avoid taking pics like these. I was afraid that it would come out wrong with the reflections etc. What you're seeing is panels treated for powdercoat. Still got a lot of water drops on them and the "scratches" is no way near deep. If you would hold the panels you would get a whole other opinion of them. Smooth like a babys bottom but "ruggade"-(engelska ordet?) so that the paint will stick on nicely. You'll see when I get them back from the powder coaters :)

[Zeus]

You're an artist! Your skills are fabulous, i will keep an eye on this thread.

What color powdercoat it's gonna be?

[NysoO]

Thanks man! I left the parts with the powder coaters this morning. They're going to be satin black :)

[SNiiPE_DoGG]

Thanks man! I left the parts with the powder coaters this morning. They're going to be satin black :)

sounds great :) are you going to have an accent color of sorts?

[NysoO]

sounds great :) are you going to have an accent color of sorts?

The only contrast that's going in is the shiny bolts etc. I'm going pure clean this time around.

[Grinch]

very nice!

[bentleya]

Sweet, Nice Work Here :)

[NysoO]

Thanks. kinda need it now..

Okay, both good and bad news today. Got almost everything painted. Some parts I had to paint myself because they needed some bondo to make them look good. The good news is that the powder coat turned out really great, the bad news, well.. you have to see it for your selves further down in this update..

http://www.bandwidth.se/imgs/39/226/img7651.jpg
Filled the gaps between my stealthcover and the tray with some bondo and got some primer and paint on it.

http://www.bandwidth.se/imgs/39/226/img7653.jpg
Same thing with the 5,25 bay

http://www.bandwidth.se/imgs/39/226/img7655.jpg
And the internal cover. I'm really happy with the results, taking in consideration that I'm painting this up here in sweden with a very cold climate.

http://www.bandwidth.se/imgs/39/226/img7656.jpg
Had to bondo here to make a nice edge where it used to be a bend.

http://www.bandwidth.se/imgs/39/226/img7658.jpg
Also got the frame primed and painted.

http://www.bandwidth.se/imgs/39/226/img7660.jpg

http://www.bandwidth.se/imgs/39/226/img7661.jpg
Big box, exciiting hu? :D

http://www.bandwidth.se/imgs/39/226/img7662.jpg
Looking good :D


But then the disaster strucks. This was a seriously big shock for me. HOLY FU*KING PIECE OF SH*T!?!? What the FU*K dit the do to the panel? FUUUUU*K!!!
http://www.bandwidth.se/imgs/39/226/img7663.jpg
It's bent like a f*cking banana, what the hell happened here?

http://www.bandwidth.se/imgs/39/226/img7667.jpg
Holy sh*t

http://www.bandwidth.se/imgs/39/226/img7668.jpg
......................... :wallbash::wallbash::wallbash::miffed::miffed::mif fed:

http://www.bandwidth.se/imgs/39/226/img7670.jpg
Other side was better, have managed to bend it back..

http://www.bandwidth.se/imgs/39/226/img7671.jpg
Obiously they hanged it wrong and didn't take in consideration that such large areas of sheet metal will bend easily when warmed up to 250 degress... They only suspended it in a single hole on one of the sides. This is the left side on this picture and It's much worse than on the other side which was just fine.....

Oh well, the paint is awesome though. Have to think something out for the outer panel. Gotta contact the company which coated this..

http://www.bandwidth.se/imgs/39/226/img7673.jpg
Panels and such looking very nice

http://www.bandwidth.se/imgs/39/226/img7677.jpg

http://www.bandwidth.se/imgs/39/226/img7680.jpg

http://www.bandwidth.se/imgs/39/226/img7681.jpg
Nice finish

http://www.bandwidth.se/imgs/39/226/img7683.jpg

Damn..

[OdinEidolon]

really sorry to hear that man, i'm sure you'll sort it out somehow, you are a modder, arent you ;)

[bentleya]

That sucks :(

[Eddie3dfx]

The black finish looks very sharp.
I didn't realize how many pieces there were to this build. :p:

That stinks that they bent the top, but worst comes to worse, you are a the one who modded it, so I'm sure it wouldn't take you too long to whip it up again and send it back to them for a free powdercoat. They did it wrong, so they should redo it free of charge.

Hopefully you can get the kinks out.

[theseeker]

Nyso,
Sorry to hear of your bad luck. I have had my fair share of it lately too.
Your work is truly outstanding and very creative. I especially love the HDD enclosure.

[LogAn'sRun]

dude, that sucks! I can't believe they did that. And then just packed it like 'hmm hmm, he won't notice la la la '. That really blows. I hope that you can get some money back or something. . . .

[Rise]

damn :(

well, i have faith that if anyone can remedy the situation, it's you :yepp: so get to it! :)

[Darkninja462]

Where did you order your motherboard tray from ?

Many Thanks

Ninja

[NysoO]

Thank you all for your support, It makes one feel better.

Darkninja462: Bought it from "Dustinhome.se" here in sweden. It's a replacement tray from lian li, should be available in your country as well.

Neither the less, went back to the powder coaters today and got a really good "treatment". They were very understanding and are going to let a sheet-metal worker look at it. If he can't fix it they'll laser cut and fabricate a new one for me.

[Darkninja462]

ahh ok thanks mate I can only find one seller in UK but he's out of stock.

Ninja

[NysoO]

Spyrious: Yeah I hope they'll sort it out. Would be an irritating set back if they wouldn't.

Unicorn: Thanks man. As I said, I really hope they'll be able to sort things out cause I don't have the extra material needed for a new panel. But I'll start assembling the computer withough the outer panel. After all, it's the last piece to go on.

trucha: Cheers! Thank you for your compliments.

Final assembly starts

I'm really excited as this project is closing in further and further. It's so fun to see things come together and so far I'm extremely happy with the result. All the bolts and nuts suit this case so nicely.

http://www.bandwidth.se/imgs/39/226/img7685.jpg
Parts on the table. Sorry bout the dvd-drive beeing a bit dusty. Missed that out.

http://www.bandwidth.se/imgs/39/226/img7686.jpg
Parts

http://www.bandwidth.se/imgs/39/226/img7687.jpg
It's a bit funny how factory made all the panels feel. It gives you that extra pleasure when assembling.

I want to point a HUGE thanks to Sifvert for providing me with all the bolts and nuts needed for this project. Thank you!

http://www.bandwidth.se/imgs/39/226/img7688.jpg
Mhm, bolt godness :)

http://www.bandwidth.se/imgs/39/226/img7689.jpg

http://www.bandwidth.se/imgs/39/226/img7690.jpg
So seriously packed with individual zip-bags for each kind of bolt.

http://www.bandwidth.se/imgs/39/226/img7691.jpg
Back mounted with round-headed hex bolts. Black. Looks slick

http://www.bandwidth.se/imgs/39/226/img7692.jpg

http://www.bandwidth.se/imgs/39/226/img7693.jpg
And a final teaser for today.

[Darkninja462]

Do you know if the website where you ordered your motherboard tray ships to England ? as I cannot read Swedish lool.

Ninja

[illidan]

omg!

beautifull!!

[NysoO]

Do you know if the website where you ordered your motherboard tray ships to England ? as I cannot read Swedish lool.

Ninja

LOL! That shouldn't be necessary! Try contact a couple of online stores etc and see if they can put this tray in their range of products. Shipping a tray from sweden would just cost you a hell lot of unecessary money.

[Darkninja462]

LOL! That shouldn't be necessary! Try contact a couple of online stores etc and see if they can put this tray in their range of products. Shipping a tray from sweden would just cost you a hell lot of unecessary money.

There like gold dust in the UK loool I have sent various emails and no one seems to have or want to stock it.

Ninja

[NysoO]

There like gold dust in the UK loool I have sent various emails and no one seems to have or want to stock it.

Ninja

Have you tried to contact Lian Li directly? Maybe they are willing to help you out if you explain the situation :)

[Darkninja462]

Have you tried to contact Lian Li directly? Maybe they are willing to help you out if you explain the situation :)

I have not that is my next port of call. So emailing them now.

Ninja

[matsjuw]

I have not that is my next port of call. So emailing them now.

Ninja

I'd like to hear more about that as well, I'm also in the progress of making my own case and could use a mobo tray.
Let us know ;)

btw, nice progress you're making there bud, looking sweet

[lkiller123]

i think this will look better if you use the white fans in front instead of black

[theseeker]

Nyso,
I am following along with great interest. Brilliant work!

[Groveling_Wyrm]

:eek2:

Masterful work!!!! I really like the attention to EVERY little detail! The DIY from scratch case, countersunk fans, custom DVD fit, custom fan controller, etc....SIMPLY AMAZING!!!

Keep up the good work!

This case exemplifies my sig.....it takes a LOT of work to make it look simple!

[NysoO]

Thank you! Killer, I think I'll stick with the black fans :)

Oh well, another update for ya'll. Basically I've continues with the assembling. Got the whole front finished. Took a bit of time to get the dvd lined up properly in the slot on the front. Have sleeved as many cables as I had time to and mounted the pumps and moboslide. Also mounted the LCD-bezel at the back.

http://www.bandwidth.se/imgs/39/226/img7705.jpg
LCD-bezel mounted with counter-sunk insex bolts.

http://www.bandwidth.se/imgs/39/226/img7700.jpg
Front, pumps and dvd-reader mounted. Got a bit of cable management done.

http://www.bandwidth.se/imgs/39/226/img7703.jpg
Dvd mounted with m3 round headed insex bolts.

http://www.bandwidth.se/imgs/39/226/img7704.jpg
Fan controller mounted and the knobs attached.

http://www.bandwidth.se/imgs/39/226/img7707.jpg
Mobo-slide bolted and the tray was slit into place.

http://www.bandwidth.se/imgs/39/226/img7708.jpg
Close up on the pump-mounting. Rubber grommets and m6 hex cap screws.

http://www.bandwidth.se/imgs/39/226/img7709.jpg
The underside of the mid plate.

http://www.bandwidth.se/imgs/39/226/img7710.jpg
The left side with the internal cover attached.

http://www.bandwidth.se/imgs/39/226/img7695kopiera.jpg
And a final pic for today :)

[RCG_Bex]

Looking really REALLY good! Absolutely loving it!

~Bex

[Zw_Roodbaard]

I'm totally liking this build :D

This looks so good in all black with the polished screws, I've also didn't painted the screws black in my V1200 just to create a nice contrast :)

But these fans are looking real nice this way, but you are pushing hot air into the case in this situation :O

[NysoO]

I'm totally liking this build :D

This looks so good in all black with the polished screws, I've also didn't painted the screws black in my V1200 just to create a nice contrast :)

But these fans are looking real nice this way, but you are pushing hot air into the case in this situation :O

Thanks. Well the fans are directed so that they push air into the case yes. But this is why I have separated motherboard and such with the internal cover, so the air will flow right out at the side. Thought it was the most common way to push fresh air thru the radiators, instead of pulling warm air from inside of the case.

[phil178821]

awesome stuff.. that is some really great work.


for a second there, I was a little lost in the last pic. I was trying to figure out why that pci bracket was out of place and where your mobo tray went. Then I realized the full tray was just sitting behind the case, not installed. lol

[Rise]

beautiful :)

[Zeus]

NysoO, did you play around some with the display and it's software? I couldn't get Asus Probe II, MBM5 and Speedfan to work. Everest and RivaTuner was a half@ss job.

Perhaps it's due to these progs not being optimized for AMD though.

Your build looks amazing although i find the hexnuts on the front stand out a little too much, it would look better if those were black imho. Keep up your excellent work!

[Darkninja462]

I'd like to hear more about that as well, I'm also in the progress of making my own case and could use a mobo tray.
Let us know ;)

btw, nice progress you're making there bud, looking sweet

I had a reply bout 24hours after I sent the email, they sent me a list of where I could purchase one in the UK which there was only 1 :eek:.

Unfortunately there out of stock :( , so I shall email them and find out when there back in stock :) hopefully soon.

Ninja

Edit:
Looks absolutely amazing Nyso0 can't wait to see it finished, and its helped me a lot with the planning of my scratch build.

[voigts]

I must say that I am really impressed by your build. It takes a lot of time and attention to detail to make a case that looks good AND functions well. I can see from the pics that you have really spent the time to sweat the details, and what you have it turning out very nice.

[BlueAqua]

Great work. Probably the best case build from scratch I've ever seen. I'm interested to see how you finish it all off.

[PsYcHoNo0b727]

Wow, simply wow. Can haz ur case? :rofl::ROTF:

[NysoO]

Thank you!

Talked to the powder coaters today and the outcome was not too pleasing. The sheet metal worker said that It would be impossible to fix the panel perfectly. And he told me that the guys that would have lasercut a new panel for me was filled upp their asses with work, so it would take a long time to get it done. However, he offered me a 140$ compensation, a new piece of sheet metal, discounts if I would like to powder coat something in the future and a new free session of powder coat on the new outer panel.

So i have to fabricate a new panel which sucks.. will take about ~18 hours to fabricate a new one. But I'm going to try bending the old panel as good as possible and see if it can do as a temporary panel.

Any who., have finished the hardware and internal build to say 98%. It started up and is working great. Great temps and silence. Just got to do some sleeving etc. Anyways here are some extra large candy shots for ya'll. This time I'm going to let them speak for themselves.

http://www.bandwidth.se/imgs/39/226/img7754.jpg

http://www.bandwidth.se/imgs/39/226/img7760.jpg

http://www.bandwidth.se/imgs/39/226/img7762.jpg

http://www.bandwidth.se/imgs/39/226/img7765.jpg

http://www.bandwidth.se/imgs/39/226/img7767.jpg

http://www.bandwidth.se/imgs/39/226/img7768.jpg

http://www.bandwidth.se/imgs/39/226/img7771.jpg

http://www.bandwidth.se/imgs/39/226/img7776.jpg

http://www.bandwidth.se/imgs/39/226/img7789.jpg

Again, THANK YOU for your support throughout the build so far

I don't know if you'll notice, but I skipped the internal cover and went with an open view. Wanted to see the pumps and wanted the case to be a bit more flexible. No bigge.

[Zw_Roodbaard]

Man that kicks ass... :D

Don't know what to say actually, because this is one of the best builds(top3) i've followed on XS :up: :clap:

Also your powdercoater had imho a great solution for your panel.

EDIT: I suppose you still have to sleeve the 2 powerconnections for your second GFX :P

[NysoO]

Roodbaard, yep thats the 2% left.. there are some kind of lump on the cable which makes it impossible to get a good look. Any ideas of how to fix that? It certainly is annoying :D

[Dangals]

WOW :eek: this build is amazing! Don't know why I seemed to miss it :slap:

Keep up the fantastic work :up:

[bentleya]

WOW so amazingly fantastic :) love it

[dsecrieru]

Me likes!

[Zw_Roodbaard]

Maybe those lumbs are resistors, it could also be something plastic that doesn't has a task :P

I think that someone else with a sleeved HX1000 can confirm this.

[Eddie3dfx]

Omg is that amazing. I'll write more later, but I'm loving the design and the powdercoat.

[lkiller123]

care for me to report this to MDPC??

[NysoO]

Thank you all! :)


care for me to report this to MDPC??

Go ahead :D

[Boogerlad]

i love the lcd. You've accomplished everything your render looked like and more!

[just a noob]

the case looks positivly amazing, you deserve a cookie :toast:

[Vatos_locos]

Maybe those lumbs are resistors, it could also be something plastic that doesn't has a task :P

I think that someone else with a sleeved HX1000 can confirm this.

it's a barrel with Ferrite it works as a coil in the power cable ( same as the ferrite thing on the front wires of the case's). electrical noise reducer if i remember well from school :p

[Oli4v]

so pure ... :o, and so neat, just a little bit to much black, but that's my personal opinion, no discussions about taste, but I still like it very much :D

[omaryunus]

BEAUTIFUL:clap::clap::clap::up::up::up:

[Tile]

I like it. For a hand built case the finish and buold quality is beyond factory-spec.

[RCG_Bex]

WOW

~Bex

[masxerofkartis]

I like it. For a hand built case the finish and buold quality is beyond factory-spec.

Rolce Royce interirors are handmade (both seats wheels etc + attatchment of mechanical parts) :P

Well done m8. This build is epic indeed

[charles_h]

superb craftsmanship! :up:

More pics are needed. :)

[MF Traum]

This must be one of the most spectacular builds I've ever seen. :)

Making something from a scratch and executing it with a quality that puts most of the casemaker companies to shame is really... really impressive. I can't even find words to put it right. :clap:

[LogAn'sRun]

shame about the panel, but you'd be better off making a new one - you don't want to drag down the integrity of the build. If you can't make it perfect again by rebending, you'll just regret the case everytime you look at it, because you'll know it's not perfect.

Keep doing it right. You've done so much now, don't let a setback stop the perfection of what you've created.

[masxerofkartis]

What did you put around the edge of that cut?

[anubis_is_evil]

this case deserve to be in MDPC...:clap:

so many great effort, so many brilliant ideas, complete step by step process, and an absolutely stunning finishing for the case..:up:

you should really proud of what you've builded there NysoO.. a masterpiece..indeed :clap:

wished we're neighbor, perhaps i can borrow that hardtools from you, to build my own case :D...

you really got my respect man...great job

[Darkninja462]

where did you purchase your tapping equipment from ?

Ninja

[NysoO]

Boogerlad: Thank you! I like it too :) Very useful when benching if you wanna keep an eye of volts and temps if you don't have dual screens.

Just a noob: Thanks, a cookie would be awesome :D

Vatos_locos: Hm okay. Well the other cables arent supplied with those so I guess you could remove them without worrying too much right?

Oli4v: I respect your opinion. But of course we all have different taste so you can't please each and everyones taste, good thing you still like it tho! Personally I think it looks really slick with all the shiny bolts and details.

omaryunus: Thanks! :)

Tile: Good thing you like it! :up:

ECG_Bex: :up::)

LogAn'sRun: Thank you for the support. It's a bit :banana::banana::banana::banana:ty having to rebuild that panel but I'll have to see it as a final step in the build. Just hoping it will survive the new powdercoat. Don't know what I would do if it would fail again. I'll just have to look at it as a mild set back :)

masxerofkartis: What cut? You mean at the back of the motherboard-tray? If so, it's called "C-strip". Rubber C or U strip.

charles_h: Thank you for looking by Charles, you know I respect what you do so it's really an honor to get your compliment :)

MF Traum: Thank you! Thank you very much! Really appriciate it.


anubis_is_evil: Cheers m8! I guess I'll have to make a trip with my tools. Anything particular that I should see in indonesia whilst beeing there? :D

Darkninja462: Hm, I got a little set of taps that my father bought a couple of years ago. Managed to destroy the m4 tap in it so I bought new ones at Clas Ohlson. Taps should be available at any local hardware store.

[theseeker]

Simply stunning Nyso!:up:

[Darkninja462]

Darkninja462: Hm, I got a little set of taps that my father bought a couple of years ago. Managed to destroy the m4 tap in it so I bought new ones at Clas Ohlson. Taps should be available at any local hardware store.

Ok thank you is there any perticular ones i need to get as there seems to be first second and third :confused: which ones did you use to make the frame ?

Ninja

[NysoO]

Ok thank you is there any perticular ones i need to get as there seems to be first second and third :confused: which ones did you use to make the frame ?

Ninja

Say what? Not sure what you mean. Shoot an email or ask them which is prefered for your particular application.
What are you using to heat the shrink?

[lkiller123]

Man, when is it going to finish?? Eager for results :D

[lkiller123]

so, is this thing finished?

[Paxi]

I just saw this thread the first time..
absolutly fantastic build ;)

[NysoO]

so, is this thing finished?

Sorry I missed your post. The rig is not finnished. Still have to make the outer cover and take final shots. But as the rig is up and running, i'm not feeling the same "stress" to finnish it completely. Also waiting for the powder coaters to give me a new sheet of metal.

[voigts]

Sorry I missed your post. The rig is not finnished. Still have to make the outer cover and take final shots. But as the rig is up and running, i'm not feeling the same "stress" to finnish it completely. Also waiting for the powder coaters to give me a new sheet of metal.

Just don't do like I've done with redoing my front porch and finish it 90% just to have the other 10% that stills needs to be done staring me in the face for the last 4 months. There is nothing worse than having an unfinished project staring back at you. Determine that you are going to get this thing done completely soon.

[lkiller123]

Desperate for results xD
Good luck :D

[alphadog009]

is it just me or are none of your photos showing up

[lkiller123]

Yeah, I almost forgot about this thread :(

[alphadog009]

its gotten a lot of praise wish i could see it... scratch built is just awesome in my mind

[Liderc]

I miss your updates man, this was one incredible scratch build.

[matsjuw]

As far as I know, this case was finished.

[Liderc]

He was going to finish the outer panel, after it was bent at some point in fab.

[NysoO]

Okay then. I've finally taken some final photos of the case completed. I'm not gonna talk that much, just gonna let the pictures speak for them self.

http://img59.imageshack.us/img59/171/img8796.jpg

http://img23.imageshack.us/img23/2736/img8801k.jpg

http://img30.imageshack.us/img30/7945/img8809q.jpg.jpeg

http://img23.imageshack.us/img23/7734/img8800v.jpg

http://img180.imageshack.us/img180/1132/img8809.jpg

http://img121.imageshack.us/img121/2922/img8803.jpg

http://img6.imageshack.us/img6/3002/img8817re.jpg

http://img44.imageshack.us/img44/6913/img8842b.jpg

http://img35.imageshack.us/img35/9841/img8815x.jpg

http://img27.imageshack.us/img27/2893/img8855w.jpg

http://img35.imageshack.us/img35/3531/img8854g.jpg

[SNiiPE_DoGG]

Wonderful NysoO :clap: :toast:

[GregSG]

Nicely done!

Wat LCD display ur using? For the front, and the rear two
Thanks!

[paul_]

Those pictures are something! Bravo!

[mib]

I like it. Very nice looking.

@GregSG
This is alphacool that costs around 80euro or sth like that.

[NysoO]

Thanks guys :up: Really appriciate it!

GregSG: As Mib said, It's an alphacool display. The ones on the back are two LCD displays from chilled pc. "regular" temperature displays.

[mib]

@NysoO

I'm also thinking about building my own case. Yours is a good design. Maybe some solutions I will "copy" ;]
BTW now I work on my stacker mod also including 3 lcd displays on side like MM.