Custom Cube Case (Scratch Build)

[zuess]

Hi everyone, this is my first build so thought i would share it with you,

I was using an old Thermaltake case that wasn't cutting it any more
after moving into water cooling.

So my search for a case that would meet my requirements began.

Here's my 2 favorite cases

Silverstone's Tj-07
http://img261.imageshack.us/img261/8346/tj07v58342411eb2.jpg
I love the lower section this case has.

MM-UFO Horizon
http://img291.imageshack.us/img291/8599/25553l8471139es6.jpg
This case has so much room in it.

But neither of those cases were right for me.
So I set out to designing a case that would suit my needs.

This case would utilize all the skills i've learned as a cabinet maker, and my newest career as a Mechanical Engineering Technologist.

I decided on a case size of 20"wide x 20"deep x 24"high.
I wanted a lower section to hide as much of the water cooling gear as i could.

Here's the case frame.
http://img204.imageshack.us/img204/1981/24x20x18alucaseframecx0.jpg

I used a jigsaw to cut the aluminum 1x1x1/8" angle, and cleaned the cuts up with a lot of filing.

http://img159.imageshack.us/img159/5227/framecorner1x1mt7.jpg

http://img204.imageshack.us/img204/8418/632tapuc5.jpg
I pre-drilled using 7/64" drill bit and tapped for 6-32 threads

http://img258.imageshack.us/img258/1162/clamptodrilllz0.jpg
Using a 2" piece of aluminum as the corner braces.

http://img329.imageshack.us/img329/1071/img0003acv5.jpg
showing the frame that supports the middle panel, as well as the 90degree
brackets that i made from scrap cut-offs.
I was really surprised how sturdy the frame was, to only be stronger when all
the panels are attached.

Home made 5x5.25 drive bay
http://img248.imageshack.us/img248/6826/img0027ty0.jpg


http://img90.imageshack.us/img90/5299/img0026hp0.jpg


http://img124.imageshack.us/img124/1710/img0002yz4.jpg
Masking tape protects the finished side of face plate.


http://img339.imageshack.us/img339/8510/img0004nm9.jpg
See what it looks like without masking tape.

Hope you enjoyed the pic's.:)
I'll post some more pic's tomorrow.

[turtletrax]

:clap: Nice work. I look forward to this!!

[charles_h]

That frame looks great.

Looking forward to seeing more. :)

[shabranigdo]

Very nice. I like how you made the frame and corners great idea, I'll have to store that idea for the future.

[RADCOM]

+1 this looks the way forward and could possibly cost less than the prefabbed cubes, orbs and what not :) suscribed.

[twwen2]

Nice frame! I wish i could work with aluminum to that standard...:(

[Nate P.]

Looks great, can't wait for more!

[zuess]

Thanks for the comments everyone.

Before we get into the aluminum case panels i thought i would list the hardware
that i will install in this case.
I will continue to upgrade the hardware and show pic's after the case in finished.

CPU -Xeon E3110
MoBo -Gigabyte X38-DQ6
Mem -Gskill DDR2-8500 Pi
Video -Ati Radeon HD3870
PSU -Corsair HX520
HDD -3x Seagate Sata2 1Tb total

WC Components

D-Tek Fuzion V1 cpu
Danger Den Maze 5 gpu
Swiftech D5-Vario x2
HWL BIX3 rad
Swiftech Micro-Res w/custom case mount
MasterKleer 7/16"x5/9"

On to the Panels

I found a local supplier for aluminum and was able to have the 7 panels cut to size, sure saved a lot of edge filling.

I used Google Sketchup to design some of the case, but mainly for dimensioning.

http://img375.imageshack.us/img375/6643/capture4921549kp1.jpg

Top, bottom test fit

http://img213.imageshack.us/img213/8877/img18hu8.jpg

Removeable Lian-Li Motherboard Tray from PPC's


http://img229.imageshack.us/img229/4001/img264239515zl8.jpg

Here I did the layout on the top and back panels with spacing for ThermoChill 3x120 rads.

http://img133.imageshack.us/img133/3429/img274312374qu1.jpg

Made the cut out for MoBo tray and PSU bracket

http://img357.imageshack.us/img357/9625/img34jq2.jpg

Cut and fit the 5.25 drive bay

http://img386.imageshack.us/img386/7554/img334459430ib7.jpg

Had to notch mid and bottom angles so i wouldn't have any clearance issues
when installing the PSU.

http://img364.imageshack.us/img364/4975/img32jv9.jpg (http://imageshack.us)

A close up shot of PSU bracket

http://img525.imageshack.us/img525/6181/img3yo3.jpg (http://imageshack.us)

Here's a close up of the Mobo tray

http://img363.imageshack.us/img363/2641/img11ok1.jpg

Started the Layout for the side panels, have to make sure to make them in mirrors of each other.

http://img522.imageshack.us/img522/6445/img13ox9.jpg

Top panel markings for plexi window and fan spacing

Kind of back tracking here, but using jigsaw on the middle panel with straight edge reduces filing
http://img294.imageshack.us/img294/7650/img16kt7.jpg

http://img365.imageshack.us/img365/804/img224074492ph4.jpg

Some notches for the 1/8" thick angle

I have to upload some more pictures so will update shortly:)

[skinnee]

I'm going to be watching this one closely!! Excellent work thus far! :up:

[Scubar]

Looks very good so far, cant wait to see how it ends up.

[zuess]

I'm going to be watching this one closely!! Excellent work thus far! :up:

Thanks skinnee:)


Looks very good so far, cant wait to see how it ends up.

Thanks Scubar:)

I will update the build shortly, I didn't realize I had so many picture's.

[Utnorris]

That's awesome. I tried making an aluminium case, but the cost was putting me close to a MM case, so I just ended up doing that. You have amazing skills. Subscribed.

Utnorris

[cobra_kai]

Very impressive, I'm pretty sure MM is coming out with something similar to that bottom part of your case, fits something like 4 3x120 rads

[septim]

nice. although i though you were going horizontal mobo tray with your build as most other scratch builds do. hehe. keep the pictures coming.

[zuess]

That's awesome. I tried making an aluminium case, but the cost was putting me close to a MM case, so I just ended up doing that. You have amazing skills. Subscribed.

Utnorris

Thanks, I wish MM had come out with their Ascension case earlier.


Looks very good so far, cant wait to see how it ends up.

Thanks, hope you like it.


Very impressive, I'm pretty sure MM is coming out with something similar to that bottom part of your case, fits something like 4 3x120 rads

Thanks, I think they are calling it the Pedestal.


nice. although i though you were going horizontal mobo tray with your build as most other scratch builds do. hehe. keep the pictures coming.

I will be, just picked up another panel for the back.
That's why I built this case, so I can change any panel
whenever I want to.

Will be updating with lots of pictures today.

[zuess]

The pic's are coming, thought I would show you what the Purolator driver
knocked on my door with on Friday.
Where on a first name basis now.

eVGA GTX 260
http://img411.imageshack.us/img411/2493/img00358293880qp0.jpg

http://img502.imageshack.us/img502/7994/img00368344590ru6.jpg

http://img256.imageshack.us/img256/3341/img00378415406ak2.jpg

Swiftech Apogee GTZ block

http://img388.imageshack.us/img388/198/img00584885977ea6.jpg

Those are the steel plugs Koolance uses in the T fitting I bought.
I kept the silicone o-rings to add to the BitsPower compression fitting needed for the GTZ and tossed the plugs.

[zuess]

http://img140.imageshack.us/img140/3825/img304342335tb1.jpg

Here's the left side panel, I tinkered a lot with the window and mesh openings
hoping I got the scale right, or at least something I could live with.

http://img355.imageshack.us/img355/7711/img00053554666ji5.jpg

Here's the right panel, the modders mesh will be attached using Stainless 6/32 Socket head cap screws.

http://img183.imageshack.us/img183/3899/img00063596295dm6.jpg

A bad picture but, a close up shot anyway.

http://img242.imageshack.us/img242/5606/img314373997gp7.jpg

http://img375.imageshack.us/img375/7210/img41pm6.jpg

I cut the acrylic top window on my table saw and required very little filing.

http://img375.imageshack.us/img375/286/img30za0.jpg

http://img502.imageshack.us/img502/5844/img00054562406ni1.jpg

I used different diameters of doweling and 320 grit through to 1000 grit sandpaper to finish the inside radius.

http://img375.imageshack.us/img375/4331/img384352262pa8.jpg

I had a total of 13-120mm fan holes to make, I went to a couple of steel fab
shops for a quote and quickly found that I could buy a decent case for what
they wanted to charge me.
So after a week or so of thinking I came up with this simple jig that should
help my shaky hands.

http://img370.imageshack.us/img370/1117/img36zh9.jpg

http://img145.imageshack.us/img145/4343/img35kw6.jpg

http://img149.imageshack.us/img149/6471/img379981627rb3.jpg

http://img159.imageshack.us/img159/9596/img424668038lm1.jpg

http://img505.imageshack.us/img505/7201/img444763799ag1.jpg

http://img378.imageshack.us/img378/9499/img434691345xt2.jpg

The front case panel, got a lot of filing to do.

Will post another update soon.

[CyberDruid]

Nice work. That's a good design and I see you are accomplished with the tools of the trade:up:

[Utnorris]

That is awesome. Great idea for cutting the 120mm holes. I used something similiar with my dremel to cut 120mm holes in acrylic. Build is coming along nicely, any idea what your material costs were?
Thanks,
Utnorris

[zuess]

Nice work. That's a good design and I see you are accomplished with the tools of the trade:up:

Thanks, I've seen a lot of your great building skills.
I might even ask you if I could commission you to build me a custom reservior.


That is awesome. Great idea for cutting the 120mm holes. I used something similiar with my dremel to cut 120mm holes in acrylic. Build is coming along nicely, any idea what your material costs were?
Thanks,
Utnorris

Thanks for your comments.
Sure, as far as my costs are, 32' of 1"x1"x 1/16" angle at $3.50' +14% tax
cost me $128.00

4 sheets at 24"x20"x1/16" aluminum I got for $115.00
3 sheets at 20"x20"x1/16" aluminum I got for $80.00

Although I have my own woodworking shop in a garage I still had to buy
some files i didn't have and quite a bit of wet/dry sandpaper as well as three
2"wide rolls of masking tape at $5.00 a roll.
All the stainless steel cap screws and pozi-loc nuts had to set me back at lease $35 to $40.00.

[zuess]

http://img516.imageshack.us/img516/871/img25bni2.jpg

With a case width of 20", there's enough room to mount an inverted
motherboard on the right hand side and still have enough room to tuck
cables in between them.


http://img356.imageshack.us/img356/9520/aqtbprtslg7845401sq8.gif

I seen this Aquacomputer Aquatube for a tube reservior and really liked it.
It's kinda Nautical which correlate's to water cooling.
But I couldn't find it here in the great white north as they say.

http://img84.imageshack.us/img84/92/baycaseftlg7783234rh4.gif

So I got a Micro-Res, and designed my own mount for it.
Hope you like it.

http://img339.imageshack.us/img339/9763/exres807532632bq9.jpg

http://img257.imageshack.us/img257/2599/img00083669785vo5.jpg

Used the same 6 hole pattern as the Aquatube and drilled a 2 1/4" hole for the round window using a holesaw.

http://img201.imageshack.us/img201/8178/img00093722982uj1.jpg

Now for a lot of filing work as you can see.

http://img73.imageshack.us/img73/1246/img00113767950yy3.jpg

Here's a test fit, think it will work OK.

http://img362.imageshack.us/img362/5171/img00424623622oi0.jpg

Made a top and bottom plate that attaches using cap screws which will be hidden from the front.
It will have to be mounted from behind, but I can live with that.

Couple of pic's showing the reservior attached.

http://img375.imageshack.us/img375/4459/img00534811586jz4.jpg

http://img127.imageshack.us/img127/8276/img00434686032ir8.jpg

I used a 4mm piece of acrylic, secured that with 6 screws to the face plate.
So I now have to attach the 4mm acrylic to the micro-res and i couldn't use any kind of fastener I could think of, so i used 4 small triangular pieces of double-sided mounting tape made by 3M.

You can barely see the triangular pieces in the lower left and right side.

http://img78.imageshack.us/img78/5676/img00103743944ic7.jpg

That's all for now, will post an update tomorrow.

zuess:)

[Kibbler]

I'm usually wary of tapes and glues but that is a really really neat idea, never seen a mcres done up like that. :) Do you think the tape is strong enough? Would it loosen or detach over time?

[shabranigdo]

Man that is great work. I love the jig you made for cutting the fan holes, brilliant. I never thought you could get that clean a hole with a hand saw. When I first saw the case I though you used a drill hole saw to make them. Very creative looking forward to seeing more. I also like your mount for the MCRES interesting idea.

[Lagaaja]

That res sure is neat, but I'm also bit worried about that tape's strength.

[zuess]

I'm usually wary of tapes and glues but that is a really really neat idea, never seen a mcres done up like that. :) Do you think the tape is strong enough? Would it loosen or detach over time?

I was very wary to but after i went to 3M's website and seen that they had a Heavy Duty mounting tape that was clear i thought i would give it a try.
I used the tape to attach the plate to my jigsaw, and after all the holes were done i tried to remove it, and couldn't no matter how i tried.
I assure you that whatever you stick this tape to is there forever.

Here's a pic of the tape

http://img171.imageshack.us/img171/6062/pccaseworklog0024526623qs8.jpg


Man that is great work. I love the jig you made for cutting the fan holes, brilliant. I never thought you could get that clean a hole with a hand saw. When I first saw the case I though you used a drill hole saw to make them. Very creative looking forward to seeing more. I also like your mount for the MCRES interesting idea.

Thanks, the jig for cutting the fan holes took me quite a while to come up with, so i don't know about brilliant.:)

The fan hole jig is only as accurate as the connection used to secure the plate to the base of the jigsaw, you dont want any movement.
The 3M tape works so good I cant believe it myself.


That res sure is neat, but I'm also bit worried about that tape's strength.

Thanks, but this tape is, TAPE OF THE GODS.

I'll be updating the worklog tomorrow, see you then.

[skinnee]

Everytime I look at this thread I find another little detail that impresses the hell out of me. Again, nice work zuess! :up:

[bianco]

amazing workmanship zuess
envy the tools and especially the skills.
sub'd

[man_bear_pig]

Very nice, and as soon as i get a mobo I am gonna be doing my own case as well. Awesome work!

[zuess]

That res sure is neat, but I'm also bit worried about that tape's strength.

I have tried to remove the reservior from the 4mm plexi, it wont budge.
This 3M tape is like silicone and once it sets for a few hours it's there for good.


Everytime I look at this thread I find another little detail that impresses the hell out of me. Again, nice work zuess! :up:

Thanks skinnee.


amazing workmanship zuess
envy the tools and especially the skills.
sub'd

Thanks bianco, you have great skills yourself.

[silverphoenix]

yep that tape is good for almost anything. I use a non transparent vs that is 5lb rated and is moisture proof it's used for holding on moldings to the exterior of cars so yeah these things hold well. I think MNPCtech uses the 2lb version he has to hold their case windows together.

[zuess]

http://img205.imageshack.us/img205/6081/img0030kk8.jpg

1 of 2 hard drive brackets I made, painted this one black.

http://img124.imageshack.us/img124/1394/img00143899201kl7.jpg

Installed the window to check the fit before removing the protective paper.

http://img361.imageshack.us/img361/831/img00204028303qj5.jpg

Removed the protective paper on the window, you can see the other hard drive brackets i made, I don't have any pics of the drive brackets as they were being made.

http://img361.imageshack.us/img361/9480/img00163952048lk2.jpg

http://img182.imageshack.us/img182/9929/img00153928262xr4.jpg

http://img180.imageshack.us/img180/4710/pccaseworklog0044566508fi9.jpg

Here's the fan covers i will be using, from Performance-Pc's.

http://img84.imageshack.us/img84/2895/img454826716xk0.jpg

Stainless steel power and reset switches.

http://img145.imageshack.us/img145/4520/img47dt8.jpg

http://img502.imageshack.us/img502/8867/0035790651hm6.jpg

Bleeding the air out.

Hope you liked the pic's, it's time to begin installing the hardware.
Update soon.

[silverphoenix]

Wow this turned out really nice!!

I especially love your resevoir idea. I've wanted one of those but the aluminum was always a turn off and the delrin versions have this weird bubble window I don't want. If I wasn't moving my case often I would so build one similar to yours.

[bianco]

[
http://img502.imageshack.us/img502/8867/0035790651hm6.jpg


nice update zuess.
did you paint the uv light's inverter (if that's what it is) black? or was it already black?

[leo_bsb]

you should try to find another res.
Your case doesn't deserve those 90º elbows on the res.
Ask cyberdruid!

[zuess]

Wow this turned out really nice!!

I especially love your resevoir idea. I've wanted one of those but the aluminum was always a turn off and the delrin versions have this weird bubble window I don't want. If I wasn't moving my case often I would so build one similar to yours.

Thanks silverphoenix, Your right about the delrin version having a bubble hole which I don't like myself and I haven't seen one with a flat acrylic window.
Besides that by the time the mount and tube get to my door here in Canada it would likely set me back a good $120 or more, I just used a cut off piece of aluminum so it only cost me the cost of the Micro-Res $20.


nice update zuess.
did you paint the uv light's inverter (if that's what it is) black? or was it already black?

Thanks bianco, yes i just painted it black as opposed to leaving it that stupid blue shade.
I mean who has a case with a blue interior.


you should try to find another res.
Your case doesn't deserve those 90º elbows on the res.
Ask cyberdruid!

I know what you mean i need another more free flowing solution to the Koolance fittings, I've read that the new BitsPower Rotary fittings are less restrictive so I'll grab some when ncix.com gets them is stock.

I will also be using 2 Swiftech D5 vario pumps since I had a bad experience with one failing and the PC shut down on me.

zuess

[man_bear_pig]

Just wondering what the weight was up to on that cube now?

[zuess]

Just wondering what the weight was up to on that cube now?

Well I'm not to sure on the weight but my guess would be about 10 kilos or 22lbs.

I just received a disappointing email today, I have been looking to have the case Anodized black.
One company gave me a quote of $125.00 over the phone, but later emailed to say that they couldn't anodize parts larger than 18"

[man_bear_pig]

Thats a bummer, hope you can find somewhere that is reasonable to get it done. I would have to put a custom paint job on that. Your metal work is top notch, and me thinks you are a sheet metal mechanic. :)

[crazy1323]

Why not powder coat the case rather than anodize it?

[Eddie3dfx]

I've anodized a bicycle frame before, but for a case, I'd rather powdercoat it just in case of scratches.

in order to get it really anodized nice, you need to sand your case to pristine flawless condition before it's ripe for anodizing.

[bianco]

Thanks bianco, yes i just painted it black as opposed to leaving it that stupid blue shade.
I mean who has a case with a blue interior.
zuess

haha. good idea and thanks zuess.
good luck on your hunt for the case paint! :up:
make sure they don't paint the interior blue... :D

[Lagaaja]

Ok, glad to hear that tape works out great. Can't wait to see this monster finished!

[BlueAqua]

Wow, I just caught this thread, how did I miss it?

Very nice work. This case has so many nice features! Great craftsmanship to boot.

[zuess]

Thats a bummer, hope you can find somewhere that is reasonable to get it done. I would have to put a custom paint job on that. Your metal work is top notch, and me thinks you are a sheet metal mechanic. :)

Thanks for your comments, I was looking to have it powder coated until I seen RealRedRaider's buildlog.
He had MountainMods finish his case in a black brushed anodizing and it looks great.

No I'm no sheet metal mechanic but, for 3 years I worked for a custom steel fabricator as the shop supervisor and the mechanical designer.


Why not powder coat the case rather than anodize it?

Powder coating is nice but i am concerned with orange peel if it's not done right, but i guess i could always paint over it.


I've anodized a bicycle frame before, but for a case, I'd rather powdercoat it just in case of scratches.

in order to get it really anodized nice, you need to sand your case to pristine flawless condition before it's ripe for anodizing.

Did you have it brushed anodized or just color anodized?
I wouldn't have to much work to prepare it for anodizing as i wet sanded all the edges inside the fan holes and anything that came it touch with my jigsaw.


Ok, glad to hear that tape works out great. Can't wait to see this monster finished!

Thanks, I wouldn't want to have to take it anywhere, without a forklift truck.


Wow, I just caught this thread, how did I miss it?

Very nice work. This case has so many nice features! Great craftsmanship to boot.

Thanks BlueAqua, I've spent a few hours looking at your buildlog and have to say it's looking so good.
I love your double impact cpu block, super quality.
If I can ask you how is the finish on your case, are you really happy with the powder coating?

[BlueAqua]

Thanks BlueAqua, I've spent a few hours looking at your buildlog and have to say it's looking so good.
I love your double impact cpu block, super quality.
If I can ask you how is the finish on your case, are you really happy with the powder coating?

My MM's UFO is a nice gloss black powder coat, and I like it a lot. It's very shiny and pretty tough. It waxes up nicely too. Yes, I wax my computer cases if possible. :)
My V2000 is automotive grade paint and has different characteristics than the powder coat. It's quite nice, I really love it.

Either way, you can't lose. I would paint over anodizing though if you have any imperfections in the aluminum. Powder coating seems pretty popular these days too.

What do you have in mind for paint?

[Eddie3dfx]

Hmm.. not sure what the difference is between brush and colored, but whatever the basic one is, I got it anodized in blue.

If you can get it sanded to flawless condition, then get it anodized.
If not, go for powdercoating as it also looks gorgeous.

On a bike, powdercoating is pointless, as it adds weight. Anodizing added 3grams to my bike frame :D (I weighed it :eek:

Just make sure there are no rivets, as it will melt any steel. That being said, your case is absolutely amazing. I would love to be as handy and precise as you are

[zuess]

My MM's UFO is a nice gloss black powder coat, and I like it a lot. It's very shiny and pretty tough. It waxes up nicely too. Yes, I wax my computer cases if possible. :)
My V2000 is automotive grade paint and has different characteristics than the powder coat. It's quite nice, I really love it.

Either way, you can't lose. I would paint over anodizing though if you have any imperfections in the aluminum. Powder coating seems pretty popular these days too.

What do you have in mind for paint?

First, thanks for your response.
While there isn't any imperfection on the outside surfaces there are some minor scratches on the back side that you really can't see unless your looking for them.

I think I will start to look for powder coating companies in my area.
I will want it any color as long as it's black, just as Henry Ford used to say.LOL



Hmm.. not sure what the difference is between brush and colored, but whatever the basic one is, I got it anodized in blue.

If you can get it sanded to flawless condition, then get it anodized.
If not, go for powdercoating as it also looks gorgeous.

On a bike, powdercoating is pointless, as it adds weight. Anodizing added 3grams to my bike frame :D (I weighed it :eek:

Just make sure there are no rivets, as it will melt any steel. That being said, your case is absolutely amazing. I would love to be as handy and precise as you are

Thanks Eddie3dfx, black powder coating it is.


Why not powder coat the case rather than anodize it?

I just thought it would look good anodized, but since i can't find an anodizer who has a big enough tank, I guess i will get it powder coated.


I've anodized a bicycle frame before, but for a case, I'd rather powdercoat it just in case of scratches.

in order to get it really anodized nice, you need to sand your case to pristine flawless condition before it's ripe for anodizing.

The case panels and frame are in flawless condition but I will powder coat it.


Ok, glad to hear that tape works out great. Can't wait to see this monster finished!

Thanks, within the next 2 or 3 days i will upload all the pictures i have.



Wow, I just caught this thread, how did I miss it?

Very nice work. This case has so many nice features! Great craftsmanship to boot.

Thanks BlueAqua, it's nice to see that you appreciate the features as well, it's the reason I made the case.

Just a little history, I started this case last October and finished it in May of this year.
Since it's completion I've had a Gigabyte X38-DQ6, Radeon HD3870 in it.
Today I have installed an Asus Maximus II Formula, eVGA GTX260 and changed the cpu block from a D-tek Fuzion V1 to the new Swiftech Apogee GTZ.

I hope i can stop upgrading the hardware because the case has fan spacing for Thermochill rads and so far own a Hardware Labs BIX3 rad.

[zuess]

http://img228.imageshack.us/img228/4273/img0001se2.jpg

http://img237.imageshack.us/img237/2659/img0019ky3.jpg

http://img505.imageshack.us/img505/2655/img0020edited14981396rg5.jpg

http://img137.imageshack.us/img137/2199/img4524805617df4.jpg

Before I water cooled the video card

http://img149.imageshack.us/img149/575/img00604992883df0.jpg

http://img178.imageshack.us/img178/4315/img00594961732jq5.jpg

http://img255.imageshack.us/img255/3469/img4523317329me5.jpg

http://img149.imageshack.us/img149/4315/img00313082420hw9.jpg

http://img254.imageshack.us/img254/2161/img00293046407lo2.jpg

http://img229.imageshack.us/img229/7310/img00209814557hb9.jpg

http://img502.imageshack.us/img502/2904/img00219835760up4.jpg

http://img254.imageshack.us/img254/4412/img00323115510by4.jpg

http://img154.imageshack.us/img154/8876/img00404532781um5.jpg

http://img154.imageshack.us/img154/5118/img00394479644og3.jpg

http://img299.imageshack.us/img299/9669/pccaseworklog0119836041gr9.jpg

http://img205.imageshack.us/img205/6240/pccaseworklog0129848749jj6.jpg

That's basically it for now, will update the buildlog when the case is powder coated.

Thanks everyone.

[silverphoenix]

I absolutely love that satin polish kind of look for the metal totally awesome!!

[Pedalmonkey]

y ano it when u can leave it bear metal and it looks soo good that way??

[Pellepel]

:eek2: excellent work, simply amazing cutting skills.

[zuess]

I absolutely love that satin polish kind of look for the metal totally awesome!!

I love the look of of bare aluminum too, but look at the pic below with all those fine scratches.
The panels were fine until I started cleaning them with paper towels, I now only use micro-fibre cloths.

http://img144.imageshack.us/img144/5283/img474869688az9.jpg


y ano it when u can leave it bear metal and it looks soo good that way??

If I could find a way to remove all the fine scratch marks i would consider leaving it bare.

Thanks for your comments everyone.

[DarthBeavis]

This kicks butt!!! I would like to extend an honorary membership to teh MM fan klub since you clearly enjoy the same athetics and design as the rest of us . . .and were able make it your own in grand fashion!!!
You deserve two thumbs up!!!!

http://img263.imageshack.us/img263/5053/mmfanklubyl0.jpg

[Herc130]

I love the look of of bare aluminum too, but look at the pic below with all those fine scratches.
The panels were fine until I started cleaning them with paper towels, I now only use micro-fibre cloths.




If I could find a way to remove all the fine scratch marks i would consider leaving it bare.

Thanks for your comments everyone.


Yah, the 4'x8' panel I got has a ton of scratches. Think yours looks pretty prestine compared to that, but I got it for free so hard to complain :)

You can try brushing the aluminum, looks pretty easy

http://forums.bit-tech.net/showthread.php?t=114028


although the edge will come out a bit more stand-out looking.

[DarthBeavis]

If you want your case air-brushed I bet Smooth Creations could do a knockup job!

[zuess]

Yah, the 4'x8' panel I got has a ton of scratches. Think yours looks pretty prestine compared to that, but I got it for free so hard to complain :)

You can try brushing the aluminum, looks pretty easy

http://forums.bit-tech.net/showthread.php?t=114028

although the edge will come out a bit more stand-out looking.

Thanks very much for the link Herc130, I will have to give it a shot and post my results.


This kicks butt!!! I would like to extend an honorary membership to teh MM fan klub since you clearly enjoy the same athetics and design as the rest of us . . .and were able make it your own in grand fashion!!!
You deserve two thumbs up!!!!

http://img263.imageshack.us/img263/5053/mmfanklubyl0.jpg

Thanks Darthbeavis,

I will gladly accept your invitation into the MM fan klub.

[voigts]

This case is very nice. The attention to detail is excellent. You have done a very good job in this. Having built my own case, I can appreciate the time and attention it takes to make something like this. It sounds however that like me you are a perfectionist. While everyone else looks at how nice the case is, you notice every little flaw that you incurred while building that everyone else doesn't even see.

[bianco]

have you tried the rubbing compound they use for cars?
i think it should manage those scratches well...
i used that before when i scratched my dad's car when i was driving... :P... hides the deed very well.

[zuess]

This case is very nice. The attention to detail is excellent. You have done a very good job in this. Having built my own case, I can appreciate the time and attention it takes to make something like this. It sounds however that like me you are a perfectionist. While everyone else looks at how nice the case is, you notice every little flaw that you incurred while building that everyone else doesn't even see.

Your very observant, perfectionist most of the time but i do appreciate how well the case came out in the end.


If you want your case air-brushed I bet Smooth Creations could do a knockup job!

I haven't heard of Smooth Creations, maybe they can smooth over the scratches.LoL
What's the secret password to teh MM fan klub? LoL



have you tried the rubbing compound they use for cars?
i think it should manage those scratches well...
i used that before when i scratched my dad's car when i was driving... :P... hides the deed very well.

No i haven't tried rubbing compound, what kind did you use and what's involved.
Here's more pictures

http://img229.imageshack.us/img229/332/pccaseworklog0079743252uj5.jpg

http://img227.imageshack.us/img227/9095/img00373281732fu9.jpg

http://img255.imageshack.us/img255/4599/img00363233456tc0.jpg

http://img502.imageshack.us/img502/9861/img00242749088ny5.jpg

http://img375.imageshack.us/img375/8861/img00232701884wd8.jpg

That's all for now guys.

Thanks for your input.

[DarthBeavis]

www.smoothcreations.com


They painted this which you will love ;)
http://www.ncix.com/products/index.php?sku=32743&vpn=CDNFlag-TJ10B-W&manufacture=Smoothcreations
http://img.ncix.com/images/32743_l.jpg

[freakgeek1337]

Nice case!:clap:

I just noticed that you live in Ontario. Perhaps you could come up with a little something...;)

[bianco]

hi zuess, i used the turtlewax premium rubbing compound (http://www.turtlewax.com/main.taf?p=2,1,4,23)
it's just like using brasso/metal polish.
just put a generous amount of the rubbing compound on a damp cloth and rub in a circular pattern on the area you want to remove the scratches.
i suggest you try on some other bare metal first before your pc to see the effect.

[zuess]

That's fantastic painting, I looked at Smooth Creations website.
Would cost me a small fortune for shipping to Oregon though.

[zuess]

Zuess, you now truly have a "labor of love".

My hats off to all the time/effort you have clearly put into this build...

Major kudos...:up:

Thanks M8,

It sure has been a labor of love, emphasis on the labor.
It took at least 300 hours.
Unbelievable ah!

I've been over to your buildlog and it's looking great, love the brushed black aluminum.

[zuess]

Thanks. It has been suspended until I take delivery of the "bigger" Ascension. Didn't see the point of doing any wiring and such, when I'd have to start all over. Very conscienous about the wiring being hidden, to the point of becoming a seriously detrimental obsession...:ROTF:

I hope you receive it soon, patience are a virtue.

I've had a hard time with the psu cables in the bottom section, every cable except the 24 and 8 pin are way to long.

[Herc130]

Just cut em and make it exactly the way you want. Easier to do then making a case :) Buy a connector kit, some extra pass through molex, pin remover tools, heat shrink, heat gun for $20 at home depot /lighter and probably some other stuff I am forgetting. Lot less clutter and I think improves the internal look of a computer a ton.

Planning on bending some HDD fan brackets as well and looks like you put enough space on yours to turn the HDD around and have the cabling be more hidden. Provided the holes line up going the other way. If not, maybe slot the whole thing.

[trfnj74]

EXCELLENT WORK....You should make some and sell them I think they would go really fast:up:

[zuess]

Just cut em and make it exactly the way you want. Easier to do then making a case :) Buy a connector kit, some extra pass through molex, pin remover tools, heat shrink, heat gun for $20 at home depot /lighter and probably some other stuff I am forgetting. Lot less clutter and I think improves the internal look of a computer a ton.


Planning on bending some HDD fan brackets as well and looks like you put enough space on yours to turn the HDD around and have the cabling be more hidden. Provided the holes line up going the other way. If not, maybe slot the whole thing.
Thanks for your input.
I have all kinds of equipment that you mention, I dont use a heat gun though I use a jeweller's mini butane torch.

http://img338.imageshack.us/img338/9844/img00395217574ji7.jpg

http://img297.imageshack.us/img297/6716/img00415276861zm5.jpg

I have all the radiator fans wired together.
What I need to buy are the 6pin connectors that plug-in to the PSU, then I can keep the original psu cables stock just in case I ever want to sell it.

Yes your right, if I turn the hdd's around so the connections are closer to the fans the bracket screw holes don't line up.
Making new hdd brackets to turn the drive so to hide the cables better is still another project for my case.


EXCELLENT WORK....You should make some and sell them I think they would go really fast:up:

Thanks very much,
Well if anyone is in need for a panel or a bracket that they can't find just send me a PM, remember I'm in southern Ontario though.

[interDOS]

Zuess, Great workmanship and attention to detail. I have been looking very closely at your build. I'm currently building a work area for a mad cap project I've been thinking about for nearly 2 years. It involves building a similar frame except my dimensions would be W537 x D575 x H810 mm, to hold 2 horizontally positioned motherboards each with its own WC system.

You and others are probably thinking "it's simple, just build the frame and fill in all the bits", if only it were that simple. It's a mod of a well known production single mobo tower case , and I want to keep as much of the original trim and look as possible, but the design is proving to be a real headache. Think of it as being a square peg round hole issue.

I keep looking at your project to inspire me to keep going until I find a solution for my design.

Keep up the good work, looking forward to your next update.

[zuess]

Zuess, Great workmanship and attention to detail. I have been looking very closely at your build. I'm currently building a work area for a mad cap project I've been thinking about for nearly 2 years. It involves building a similar frame except my dimensions would be W537 x D575 x H810 mm, to hold 2 horizontally positioned motherboards each with its own WC system.

You and others are probably thinking "it's simple, just build the frame and fill in all the bits", if only it were that simple. It's a mod of a well known production single mobo tower case , and I want to keep as much of the original trim and look as possible, but the design is proving to be a real headache. Think of it as being a square peg round hole issue.

I keep looking at your project to inspire me to keep going until I find a solution for my design.

Keep up the good work, looking forward to your next update.

Thanks, I appreciate your comments very much.:)

It sounds like you have a very interesting build idea, are you trying to use existing case parts into the case dimensions you list in your post.

[interDOS]

Thanks, I appreciate your comments very much.:)

It sounds like you have a very interesting build idea, are you trying to use existing case parts into the case dimensions you list in your post.

Spot on, the original case size is W210 x D575 x H492, only the depth of the mod will be the same as the original and that's why the design is proving so difficult. I know it can be done, its finding a workable solution.

Your rig is looking great.

[zuess]

Hi interDOS, I see what you mean it's to bad you couldn't just stretch the front panel width to double it.

Don't give up, cuz in the end it will look great and be so easy to work with.

Good Luck.:)

[masxerofkartis]

how did you manage to angle the aluminum to create those pump/fan stands?

masxerofkartis

[zuess]

how did you manage to angle the aluminum to create those pump/fan stands?

masxerofkartis

I have an 8" vise in my workshop.

[zuess]

It's been awhile since I have updating my build log, but I recently started
making custom lenght cables and sleeving them.

The first thing I had to figure out was how to make the sleeving and
heat shrink all the same length.
Here's the T-Square I have had forever.

http://img379.imageshack.us/img379/4959/img0061xo0.jpg

http://img379.imageshack.us/img379/9991/img0062ou3.jpg

I used one of the sata power cables that came with the Antec TruePower Quattro psu, as well as another cable I had that had some 90 degree
connectors.

http://img291.imageshack.us/img291/4333/img0055hq5.jpg

http://img291.imageshack.us/img291/6329/img0056fe4.jpg

It's got six connectors, and right now I only have 3 hdd's but I will be
anding 3 more in the future.

http://img222.imageshack.us/img222/8941/img0058ko5.jpg

http://img222.imageshack.us/img222/4753/img0057xy2.jpg

Next up will be the 24pin power cable

[BlueAqua]

Brilliant idea with the heatshrink spacing. I've been thinking about how I plan on cutting them equally with the same length.

What kind of heat shrink is that?

Very nice job.

[Dangals]

Nice update and great job on the sata sleeving :clap:

More we need more :yepp:

[Spankyfart]

I love this build, that is pretty much as I planned to make a wider case.
I wouldn't go the MM style build as imho it's to bulky for it's needs but this does look very well built and great craftsmanship.
Instead of getting it anodized or powder coated, how about using some 100-250 grit sanding paper (or maybe even a screwdriver) and "scratch" it badly. Then paint it in "insert color" and re sand it with a small grit (400-800). which would leave the scratches filled up with "insert color" and sand it from N to S to give it a worn look.

Just an idea, very nice build I'll keep an eye on this one.

[trfnj74]

Great sleaving job, makes me want to do mine over....:up:

[zuess]

Brilliant idea with the heatshrink spacing. I've been thinking about how I plan on cutting them equally with the same length.

What kind of heat shrink is that?

Very nice job.

Thanks BlueAqua, I spent alot of time trying to come up with an easy way instead of measuring each and every one, T-Square to the rescue!
The heat shrink i used is the cheapest 2:1 ratio that you can find anywhere.
I have some 3:1 adhesive lined, but it's double wall and would have been to
thick by the time i put 5 pieces side to side.



Nice update and great job on the sata sleeving :clap:

More we need more :yepp:

Thanks Dangals, more to come


I love this build, that is pretty much as I planned to make a wider case.
I wouldn't go the MM style build as imho it's to bulky for it's needs but this does look very well built and great craftsmanship.
Instead of getting it anodized or powder coated, how about using some 100-250 grit sanding paper (or maybe even a screwdriver) and "scratch" it badly. Then paint it in "insert color" and re sand it with a small grit (400-800). which would leave the scratches filled up with "insert color" and sand it from N to S to give it a worn look.

Just an idea, very nice build I'll keep an eye on this one.

Hey those are fightin words, just joking.
Interesting finish idea, never heard of that before, but the thought of randomly scratching my case scares the hell out of me.
Your technique seems like it would kind of give me a colored anodized finish, would that be about right?


Great sleaving job, makes me want to do mine over....:up:

Thanks trfnj74

[FrostyPanda]

Amazing sleeving!!! That back section is so clean..... Heavenly:up:

[Spankyfart]

Hey those are fightin words, just joking.
Interesting finish idea, never heard of that before, but the thought of randomly scratching my case scares the hell out of me.
Your technique seems like it would kind of give me a colored anodized finish, would that be about right?




I have not tested it, but my brain was going on and on how to mock up(sp?) bare aluminum.
Powdercoating is out of my league, or i'm to stingy that's more likely.
You can always try on a "small" piece of aluminum.
If it looks nice the idea's are endless.

[zuess]

I have not tested it, but my brain was going on and on how to mock up(sp?) bare aluminum.
Powdercoating is out of my league, or i'm to stingy that's more likely.
You can always try on a "small" piece of aluminum.
If it looks nice the idea's are endless.

I tested a scrap piece i had and used sandpaper to give it that brushed aluminum look, it came out ok but would require more work that i'am willing
to put into it.

It's starting to get cold where i live, but in the springtime i'am going to paint
the inside either flat black or a very low luster.

take care.

[zuess]

Amazing sleeving!!! That back section is so clean..... Heavenly:up:

Thanks FrostyPanda,

I recently sent 4 Powder Coating companies an email along with some photo's
and asked for a quote to powder coat the inside of my case low gloss black.

I do realize that they would have to mask off all the exterior of the panels to protect them from the powder.
My first quote just came in this morning, it would include the 3 hard drive brackets, the motherboard tray and the 5x5.25 dvd holder, all on both sides and they want $244.00 for the job.

I have no idea of how much high heat masking costs.

Do you think that price is high?

[FrostyPanda]

Thanks FrostyPanda,

I recently sent 4 Powder Coating companies an email along with some photo's
and asked for a quote to powder coat the inside of my case low gloss black.

I do realize that they would have to mask off all the exterior of the panels to protect them from the powder.
My first quote just came in this morning, it would include the 3 hard drive brackets, the motherboard tray and the 5x5.25 dvd holder, all on both sides and they want $244.00 for the job.

I have no idea of how much high heat masking costs.

Do you think that price is high?

I presume thats 244 CAD??? :rofl:. I would suggest that you keep looking around. I am able to get my entire 343b powder coated glossy black for about 50 USD incl. the HDD cages and what not. If you want to keep down on prices though, you might want to hop on over to a home depot of sumthin and look at some Krylon spray paint. It usually works really nicely and if you do the coats properly, you will get an almost perfect and powder coat like finish. Just make sure if you go this path, you give about 24hrs between coats. It will look as if it is dry in about 20 mins, but it is not and if you paint over it it will give a very inconsistent finish. Good luck!!! If you've got any more questions, PM me or reference me on your post. Theres so many posts that the subscription feature just bugs me after a while :rofl:

[shellac]

Great work and build log! Like the others, I like your implementation of the sleeving for the HD power connections.

[zuess]

I presume thats 244 CAD??? :rofl:. I would suggest that you keep looking around. I am able to get my entire 343b powder coated glossy black for about 50 USD incl. the HDD cages and what not. If you want to keep down on prices though, you might want to hop on over to a home depot of sumthin and look at some Krylon spray paint. It usually works really nicely and if you do the coats properly, you will get an almost perfect and powder coat like finish. Just make sure if you go this path, you give about 24hrs between coats. It will look as if it is dry in about 20 mins, but it is not and if you paint over it it will give a very inconsistent finish. Good luck!!! If you've got any more questions, PM me or reference me on your post. Theres so many posts that the subscription feature just bugs me after a while :rofl:

Hi FrosyPanda,
Yes it would be Canadian dollars.

I was going to spray it myself, but would have to wait till next spring.
I have a compressor so would only need to buy a spray gun,primer and paint.
So i'm just going to spend a little more, save the work and have a professional do it.

I have now received 3 more quotes for powder coating and they range in price from $180 to $244.

I think the price is high because they would have to mask off all the exterior panels because i only want the interior painted, probably cheaper to do the whole case.

One thing I have learned is that the phosphate pre-wash they use to clean the metal with prior to applying the powder will taint or change the original satin finish, that's not acceptable to me so they gave me the option of using Lacquer Thinners as the cleaner so there's no chance of ruining the exterior finish.



Great work and build log! Like the others, I like your implementation of the sleeving for the HD power connections.

Thanks shellac,

Sleeving takes a long time but, worth it when it's done.

I've ordered the Ek full cover vga block, should have it Tuesday or Wednesday, I'll take some pictures along the way as I install it.

zuess

[jtf2]

that quote for powder coating is definetely high.
i did not know that powdercoating jobs can be masked off.
here in town last spring i had a full tower case,and external cage i built for the dual loop all powdercoated a flat black and it was 135 total.

[zuess]

that quote for powder coating is definetely high.
i did not know that powdercoating jobs can be masked off.
here in town last spring i had a full tower case,and external cage i built for the dual loop all powdercoated a flat black and it was 135 total.

Yes i agree, it's probably the cost of the high-heat masking tape plus the time to apply it that's putting the price up.

Oh well, going to have it painted in a few weeks, I just need to visit them to see some of their work and decide on the black i want.

[zuess]

Since I have a few weeks till the case goes to be powder coated I thought it would be a good time to improve the cooling on my eVGA GTX260.

It's the Ek full-cover block and the Ram backplate, Thanks ncix.com.

http://img91.imageshack.us/img91/3000/img0063it3.jpg

The quality of the block is great, and the nickel finish is sooooo nice.

http://img367.imageshack.us/img367/6221/img0065tv7.jpg

http://img91.imageshack.us/img91/3521/img0064ap0.jpg (http://img91.imageshack.us/my.php?image=img0064ap0.jpg)

I've read that removing the stock cooler can be very difficult but, it actually wasn't as hard as I thought it would be.

http://img136.imageshack.us/img136/3165/img0067wh9.jpg

http://img152.imageshack.us/img152/1383/img0068ek3.jpg

http://img152.imageshack.us/img152/9154/img0069yk2.jpg (http://img152.imageshack.us/my.php?image=img0069yk2.jpg)

http://img367.imageshack.us/img367/6119/img0066va5.jpg
Leak tested for 18 hours

http://img136.imageshack.us/img136/6193/img0072wq2.jpg

The block dropped my idle temps from 44 down to 33, will bench it to see the maximum temps later.

I hope you enjoyed the pictures.

:)zuess

[Spankyfart]

I love it and as mentioned earlier in this thread I started my own and using some of your idea's for connecting the aluminum "profiles"
Not sure if that is the correct word but i bastardized it from dutch ;)

Doubt i'll ever post a worklog, but I have D70 and I will take pics along the way.
The base is an old aluminum kingwin case which resembles your lian li backplate.
It also has "sliding" 5.25" 3.5" fasteners. So mounting them will be easier. Especially the cdrom drive/fancontroller.

As you can see mine will be alot smaller then yours.
The motherboard will be placed in the middle somewhere horizontally, and 2 pumps will be mounted next to the 5.25" bays on each side.
2 120.2 in the bottom and the psu at the bottom (similar to yours.

Good luck on your build.
if mine turns out 1/2 as good, i'll be more then happy. :up:

http://img355.imageshack.us/img355/4842/13872673hb2.th.jpg (http://img355.imageshack.us/my.php?image=13872673hb2.jpg)http://img355.imageshack.us/images/thpix.gif (http://g.imageshack.us/thpix.php)

[FrostyPanda]

:worship::slobber::slobber::slobber::worship:

[zuess]

I love it and as mentioned earlier in this thread I started my own and using some of your idea's for connecting the aluminum "profiles"
Not sure if that is the correct word but i bastardized it from dutch ;)

Doubt i'll ever post a worklog, but I have D70 and I will take pics along the way.
The base is an old aluminum kingwin case which resembles your lian li backplate.
It also has "sliding" 5.25" 3.5" fasteners. So mounting them will be easier. Especially the cdrom drive/fancontroller.

As you can see mine will be alot smaller then yours.
The motherboard will be placed in the middle somewhere horizontally, and 2 pumps will be mounted next to the 5.25" bays on each side.
2 120.2 in the bottom and the psu at the bottom (similar to yours.

Good luck on your build.
if mine turns out 1/2 as good, i'll be more then happy. :up:

http://img355.imageshack.us/img355/4842/13872673hb2.th.jpg (http://img355.imageshack.us/my.php?image=13872673hb2.jpg)http://img355.imageshack.us/images/thpix.gif (http://g.imageshack.us/thpix.php)

That's looking great!
The profile corners are really strong using that method, not to mention that your using cutoff pieces and saving money.
Please post a worklog when your done, just take lots of pictures.
If your not a perfectionist, become one even for just this project and don't rush and you will be pleased for years to come.
Your case will be very unique and others will get alot of good ideas, and that's what it's all about.

[zuess]

:worship::slobber::slobber::slobber::worship:

Hi FrostyPanda, your case is looking great I was looking a your worklog yesterday.

Really like that black and white color scheme.

[Spankyfart]

I was wondering, what thickness aluminum did you use for the side panels.
Looks like 2mm, would 1.5 also been suffice? Considering weight and all that, or would that be too "bendy" ?

I'm at the point that I need to buy side panels, and I couldn't find the thickness in the thread.
cheers.

[zuess]

I was wondering, what thickness aluminum did you use for the side panels.
Looks like 2mm, would 1.5 also been suffice? Considering weight and all that, or would that be too "bendy" ?

I'm at the point that I need to buy side panels, and I couldn't find the thickness in the thread.
cheers.

Good to hear your coming along with the build.:)

I used 1/16", so that would be very close to 1.5mm.
I don't find it flimsy at all, besides it will be screwed to the case.

[FrostyPanda]

Hi FrostyPanda, your case is looking great I was looking a your worklog yesterday.

Really like that black and white color scheme.

Hey thanks! What color scheme are you planning on? Just my 2 cents, but I think a metallic or pearl indigo would look siiiiiiiiiiiiiiiiiiiiiick. It'd have to be really dark, but it would really accent the electric blue cables and go great with the w/c tubing, esp. if you have UV blue coolant in it :cool:. Have fun with it!

[zuess]

Hey thanks! What color scheme are you planning on? Just my 2 cents, but I think a metallic or pearl indigo would look siiiiiiiiiiiiiiiiiiiiiick. It'd have to be really dark, but it would really accent the electric blue cables and go great with the w/c tubing, esp. if you have UV blue coolant in it :cool:. Have fun with it!

Hi FrostyPanda,

I think Black and the natural color of aluminum, i just want to be able to play with different colors of fans and tubing.

I haven't used any coolant, trying to avoid the gunk problem, but i have noticed the "BlueAqua" has been using Feser One premix with good success.

I may give that a try, would look good in the Micro-Res.

zuess

[FrostyPanda]

Hi FrostyPanda,

I think Black and the natural color of aluminum, i just want to be able to play with different colors of fans and tubing.

I haven't used any coolant, trying to avoid the gunk problem, but i have noticed the "BlueAqua" has been using Feser One premix with good success.

I may give that a try, would look good in the Micro-Res.

zuess

That could look cool. One other thing, if you want to be able to change in the future, is that you could just use LED's to light the thing. I've never tried this, but putting some sort of diffuser on it might give a nice effect :shrug:

Congrats 5 pages!!!

[Spankyfart]

Not trying to hijack your thread, just wanted to let you know what you set in motion :)

little teaser pic. :rofl:
http://img83.imageshack.us/img83/9785/dsc2917cp4.th.jpg (http://img83.imageshack.us/my.php?image=dsc2917cp4.jpg)http://img83.imageshack.us/images/thpix.gif (http://g.imageshack.us/thpix.php)

[JayCop]

I bow to your greatness. That is absolutely amazing work. I hope you enter that in some case mod/building competitions because it would surely win.

[CyberDruid]

Wow that's the most consistent and precise sheathing I have ever seen. You are clearly mad.

:up:

I would suggest just buffingthat lovely aluminum out with Simichrome or Fliitz or whatever you like and a soft cloth. Helluva lot cheaper than paint. And it might be right up your alley :D Time consuming, tedious, but in the end completely awe inspiring. There is no finer finish IMO than polished aluminum.

The build is looking great man.

[zuess]

Wow that's the most consistent and precise sheathing I have ever seen. You are clearly mad.

:up:

I would suggest just buffingthat lovely aluminum out with Simichrome or Fliitz or whatever you like and a soft cloth. Helluva lot cheaper than paint. And it might be right up your alley :D Time consuming, tedious, but in the end completely awe inspiring. There is no finer finish IMO than polished aluminum.

The build is looking great man.

Thanks CyberDruid,

It's actually easier when you have some kind of jig, as opposed to going by eye ever time you need to cut a piece.

I like the look of the aluminum too, I just want the inside painted black.
I've had different opinions as to the phosphorous wash as to if it would tint or change the aluminum finish on the outside, which I don't want to happen.
I've been told that I could pre-clean it myself with Lacquer Thinner on just the painted surfaces, would that be your opinion as well?

[Bun-Bun]

But I couldn't find it here in the great white north as they say.


So I got a Micro-Res, and designed my own mount for it.

http://img73.imageshack.us/img73/1246/img00113767950yy3.jpg



DuDe...

I didn't read the rest of the thread or read much of it at all but this caught my eye... that is simply genius. :up:

You can see mine here (http://pics.livejournal.com/bun_bun/pic/000fex94) which is a alphacool cape bullseye because they didnt have the aquatube in alluminum back when I did the build and I made a custom front plate for it out of a scap lian li side panel to match the case. But I hate that res... does nothing cool and is a pain to bleed.

You have inspired me.

another note. Dremels and Routers work ALOT better with circle jigs for making holes then a jigsaw. And yes local CNC shops are expensive for hobby stuff like this. A plate I made for a rad mount/grill cost me ~$200 to make including laser cutting, brushing, anodizing. After the fact I found a shop that would have done it all for ~$80 but yeah...

EDIT: Nice choice of bolts :up:

[zuess]

Thanks Bun-Bun,

That res face plate looks great.

I have a router too, but haven't tried it on aluminum.

I can't imagine cutting all the fan holes with a dremel, would take
forever not to mention the cost of the disks that I hear last a few
minutes.

I'm going to be making a whole new front of the case and will try the
router on a scrap piece, if it works out good it will save me hours of
filing and sanding.

zuess

[atomic ferret]

This looks absolutely amazing!

[Bun-Bun]

Thanks Bun-Bun,

That res face plate looks great.

I have a router too, but haven't tried it on aluminum.

I can't imagine cutting all the fan holes with a dremel, would take
forever not to mention the cost of the disks that I hear last a few
minutes.

I'm going to be making a whole new front of the case and will try the
router on a scrap piece, if it works out good it will save me hours of
filing and sanding.

zuess

With the right bits you can do anything with a dremel and router. Bits for metal can get costly and hard to find but it is definitly worth it IMO. Once you cut one hole with a circle jig and a router you will wonder why you ever did it with a jigsaw lol.

[Packetloss]

Wow what a great job. This is the nicest custom case i have see yet:clap:

[Mr_Mike]

look great man, you have given me some sweet ideas when i start a project

[GJS1]

How long till you get it powder coated? sorry I'm just eager to see how it turns out :D