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Vidar
05-26-2008, 01:25 PM
Hello all my first post and my first attempt at building a water cooling system. Let me say it’s been a great experience although with some degree of frustration, but hey if it wasn’t a little challenging it wouldn’t be fun! First I would like to thank all those people that have contributed to this forum. It has been an extremely big help to me with all the aspects of the build.


Now let’s get to the parts, I choose these parts based on a few requirements I had.
1) Entire loop built within the case
2) Somewhat quiet operation - Adjustable
3) Good water flow
4) Quality parts that don’t fail or have a history of such

D-TEK Fusion CPU Block
Black Ice GT Stealth 240
Swiftech MCP655
Danger Den Fillport
Danger Den Fillport reservoir
Polypropylene T Line
Master Kleer PVC tubing 7/16
Yate Loon D12SL-12
Silverstone FP33-S Fan Controller
Primochill PC ICE
Logisys 12” Duel UV Cold Cathode kit
Arctic Cooling MX-2 Thermal Compound

http://members.shaw.ca/liquid/wcpics/IMG_3022_800x600.JPG

Parts Likes and Dislikes

D-TEK Fusion CPU Block
Pros
-One of the best blocks out at the moment
-Great Hi-flow characteristics
-Not as susceptible to temp drop due to reduced flow
-Looks Sweet!
-Great build quality except as stated below
Cons
-Extra material in the seal can enter the loop and clog the cooling fins if not removed.

Black Ice GT Stealth 240
Pros
-Great looking RAD
-Nice and small form factor
-Performs very well for single block loop.
Cons
-With the high density of fins you really need a high CFM high pressure fan to get the best results. I’d suggest something more powerful that the YL’s that I chose if you want better performance than a comparable RAD like the Swiftech MCR220. Not to say that my temps are bad they are actually quite good.
-More restrictive that comparable RADs

* Although the GTS240 is more restrictive than most the water block I chose is not as susceptible to major temp drops due to reduced flow. With a higher CFM/Pressure fans I should be able to drop my temps below that what’s attainable with the MCR220.

Swiftech MCP655 / Liang D5 Vario
Pros
-Great pump with excellent power
-Reliable
Cons
-Large size compared to the Laing DDC 2/3.*

* I read so many review and posts about the DDC’s and it took some time to figure out all the subtle differences. In the end I found that there were alot of posts pertaining to reliability issues and that’s why I decided to go with the D5.

Danger Den Fillport
Not much to say here, does what I expected and is constructed well.

Danger Den Fillport reservoir
Pros
-Looks cool
-Easier to fill the loop
Cons
-The threads that you screw the fill port and barb into were poorly tapped. I had to cut chunks of material with an exacto from the threads to properly screw in the aforementioned fillport and barb.
-The ½” barb that came with the reservoir looked poorly machined but it does its job and you don’t really see it once installed.

Polypropylene T Line
Works as expected

MasterKleer PVC tubing 7/16
Pros
-Works very well and is cheep
Cons
-None that I could find

Yate Loon D12SL-12
Pros
-Great fan for the price
Cons
-MTBF is not as good as some others, but hey you get what you pay for.

Silverstone FP33-S Fan Controller
-Not much to say other that it works well and is compact

* I actually removed this as these Yate Loon fans on full power are sooooo quite there was no need for it. I will reinstall it once I have some high CFM/Pressure fans.

Primochill PC ICE
Pros
-Works very well as a low maintenance cooling fluid
Cons
-The UV reactive dye bomb is a POS! It really doesn’t do much of anything, I would not buy again.

* As stated the dye is crap i put the UV light right on the tubing and nothing more noticable than an ever so faint hue but I wouldn't call it a glow.

Logisys 12” Duel UV Cold Cathode kit
Pros
-Decent light output.
Cons
-Could be brighter but for $5 I can’t complain.

Arctic Cooling MX-2 Thermal Compound
-All the recent reviews put this ahead of AS5 so I had to give it a try.

The case all this stuff is going into is the Lian Li PC-65W. I’ve had this case for quite a few years now and it has served me well. I’ll probably get a new case in the next 6-9 months but it was fun to mod the PC-65. Plus I didn’t want to spend more money at this time like the 260+ for TJ09 which just happens to make me tingly...you know... down there.

Vidar
05-26-2008, 01:37 PM
Here we go wit the fun stuff

Measuring and cutting the case to fit that RAD. I used a dremel like tool with the reinforced cutting wheel. It took about 1 1/2 to 2 hours to cut.

Before

http://members.shaw.ca/liquid/wcpics/IMG_3030_800x600.JPG

After

http://members.shaw.ca/liquid/wcpics/IMG_3031_800x600.JPG

http://members.shaw.ca/liquid/wcpics/IMG_3036_800x600.JPG

I think it turned out quite well.

Vidar
05-26-2008, 01:50 PM
Now lets test fit the RAD

http://members.shaw.ca/liquid/wcpics/IMG_3050_800x600.JPG

http://members.shaw.ca/liquid/wcpics/IMG_3051_800x600.JPG

http://members.shaw.ca/liquid/wcpics/IMG_3052_800x600.JPG

My drill holes were a little off due to the drill sliding when entering the material. I just honed them out a little with the drill and that seemed to work well. The holes will be covered by the washers anyway.

Between the RAD and the top of the case I used rubber washers as spacers so I didnt screw right into the RAD veins which I would have done without the extra space filled.

Vidar
05-26-2008, 02:04 PM
Now to mount the pump I used the removable HD tray that came with the case. I drilled a big hole where I thought we be best given the size of my 8800GTS. The hole had to be honed out quite a bit as I didn't have a big enough drill bit. When I went to test fit everything my 8800GTS would not fit :( So I had to reposition and drill another hole this time I mounted the pump at an angle so I wouldn't have to bend the tubing as much. I ended up using the first hole I drilled for the SATA cable as the HD was relocated to the 3.5" drive bay. Two more holes were drilled in the bottom to bolt the pump bracket down. In the end there were three holes on the bottem since I redrilled the top hole and angled it out abit, managed to reuse one of the bottom holes which was good. On the side of the HD rack I drilled two holes so I could get a screwdriver in there and connect the bracket to the pump. This was necessary as I had to install the mount first and then the pump as there wasn't enough clearance to insert it assembled. As you can see I also took the time and sleeved the cable on the pump.

The Pic here doesn’t show the second hole I drilled.


http://members.shaw.ca/liquid/wcpics/IMG_3041_800x600.JPG

http://members.shaw.ca/liquid/wcpics/IMG_3043_800x600.JPG

philbrown23
05-26-2008, 02:07 PM
nice man!! I cant wait to see thi finished!! good luck, just dont forget the leak test, you'll regret it if you do!

Vidar
05-26-2008, 02:19 PM
As shown above I sleeved the cables from the pump. I saw a few people of the forums doing this and loved the clean look it gave so I pretty much sleaving everything I could.I went crazy with my power supply as it didn’t have much sleeving but that was kind of a waste of time since I replaced it with HX620 which helped immensely with cable management and is already pre sleeved.


http://members.shaw.ca/liquid/wcpics/IMG_3027_800x600.JPG

http://members.shaw.ca/liquid/wcpics/IMG_3054_800x600.JPG

Vidar
05-26-2008, 03:02 PM
OK So I'm ready to fit the WC components together for a test but before I do this lets examine the D-TEK block further. I've heard of issues with extra material in the rubber seal so I decided to open it up and check.

Well as you can see there is a load of extra material on this thing.

Before

http://members.shaw.ca/liquid/wcpics/IMG_3063_800x600.JPG

After

http://members.shaw.ca/liquid/wcpics/IMG_3068_800x600.JPG

I'm so glad I read that post about gunk getting into the line and turning out to be this extra material.

Vidar
05-26-2008, 03:17 PM
Time to setup for the leak test

For this I connected all WC components together without any other parts in the case, just in case something was defective or no fitted properly. This was before I drilled the second hole through the HD rack. Also you'll notice how the hose is bent coming out of the pump. I have since re-cut and remounted the hose as well as the pump. This improvement will be in future pictures.

http://members.shaw.ca/liquid/wcpics/IMG_3077_450x600.JPG

http://members.shaw.ca/liquid/wcpics/IMG_3073_450x600.JPG

Once I was convinced that everything was good 24h later I modded the pump position and reconnected the pump. I also installed all other components except the VGA card and the sound card for leak test #2.

http://members.shaw.ca/liquid/wcpics/IMG_3078_800x600.JPG

disruptfam
05-26-2008, 06:31 PM
nice work buddy

Crankyhobo
05-26-2008, 09:18 PM
Great work on the radiator cut, looks very professional.

Serpentarius
05-26-2008, 09:51 PM
there's a lot of bubbles in ur coolant ... and it looks like muddy blue ... try reduce the pump speed to 1/5 for 10 min and let the bubbles settle down ... before increasing the gpm

Vidar
05-26-2008, 11:23 PM
Thanks for props :) really appreciate it. This was a lot of fun/work, still have a few things to do and change around. I think I'm going to get few stronger fans soon.

And yes there was quite a bit of bubbles/froth when I started it up. It seemed to take a few hours to clear out all that stuff but it’s all gone now. Thanks for the advice I'll crank the pump speed down and gradually turn it up next time I refill the loop.

oerekum
05-27-2008, 01:06 AM
I'd highly recommend you lay your case down on the side to bleed the bubbles out. This way there's less chance of bubbles getting stuck in your radiator.

Anyway very nice work! Really clean cut.

EDIT: Oh and also shake it (like a polaroid piictuuureee)

Vidar
05-27-2008, 11:33 AM
OK I still need to clead up my cables a bit more and sleeve that mosfet cooler cable.

http://www.members.shaw.ca/liquid/wcpics/IMG_3342_800x600.JPG

Vidar
05-28-2008, 12:30 AM
:up: Well I think I'm an addict now, I just bought the nozzels for my D-TEK Block and picked up 2 of the Zalman ZM-F3's. :yepp: And I'm about to pull the trigger on a block for my G92 8800GTS.