shabranigdo
04-13-2008, 08:29 AM
Deep Black
The Case From Hell
Build Log
Well after a lot of reading here and being taken over by the dark side, I have started my first WC build. I have put a few computers together in the past but this is a first in many areas, water-cooling is new to me and the case is a custom built from scratch mostly. After looking at a lot of cases I could not find one that really fit what I wanted, the MM cases came closest, hell if I had waited a few months with the new modular panels and Ascension case I may have just gone that way. But when this obsession started my only options were get it custom built or build it myself. The custom built seemed more expensive at the time LOL (OK so I have a bunch of cool new tools now and tools don't count in the project price honest :P ). Also the idea of building it sounded like some good fun/torture to go through. After a lot of questions here and other sources and multiple revised plans, and building up my infrastructure to take on this project construction started. With work and all it’s an hour or 2 here and there kind of project so progress has been a little slow.
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0195.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0197.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0170.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0196.jpg
The basic plan for my case is to house 3 water cooling loops (I love jumping in and going striaght to overkill) with 3X120mm radiators and horizontal mother board setup. The PC will be for gaming primarily and some work. Also I will use large raid mirrored drives to back up other PC's and laptops on my net to a more stable platform. In designing the case I wanted to isolate as much as I can of the heated air from the radiators from the rest of the case. Originally all 3 radiators would be in a single duct isolated from the MB and drives but that make the case foot print which is still pretty big (21" W X 24" D) much larger. Since it is already almost as big as a small refrigerator I opted to put the third radiator on the 2nd level of the case.
Some duct sketches:
http://i239.photobucket.com/albums/ff195/shab_killer_PC/radiatorduct2.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/newduct.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0165.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0164.jpg
The case outer frame is made up of 80/20 Quick Frame profiles and connectors. Its a simple and very sturdy way to make the frame and I like that the profiles (tubes) have flanges for panels to rest in. It was very easy to put together, just cut the straight tubes and pound them into the corner/joint pieces. And as a plus its very strong, the case can probably support the weight of my Z3 roadster, and it's almost big enough to park my little car on :P In addition to the Quick Frame outer frame the internal frame to support the components is 1/2 square aluminum rods. I'm sure its all over engineered in the strength and support department but hey the while build is pretty extreme overkill so it fits. The outer frame will support 3 differnet types of outer panels, aluminum plates mostly where components will mount or there is nothing to see like the external drive bays in the top front or the motherboard and PSU mounts in the back. Areas with lots of fans, radiator inputs, will have a full mesh panel, and the top and sides of the case will be plexiglass to show off the internals. The case is divided into 3 levels from bottom to top. The idea was to put the plumbing and less interesting parts on the bottom and have the top display the motherboard and cards.
Here are some early plans for the case:
http://i239.photobucket.com/albums/ff195/shab_killer_PC/boxandsides.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/testfull.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/workareaforcasev2.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/newcaseframeless2.jpg
Working Plan / Design:
http://i239.photobucket.com/albums/ff195/shab_killer_PC/panelstobox.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/frame1-14-08.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/frame2-24-08.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/0311082152.jpg
Level one house the dual radiator duct and once I figure out how it will be plumbed the drain valves for the 3 water loops. The dual radiator ducts suck in fresh air from the sides of the case and push it through 2 PA120.3 radiators. The radiators are separated by an internal baffle that directs the air out the back of the case. There is mounts for 2 exit fans but I am not sure at this point if more fans there are even necessary. The entire bottom duct will be covered in thin sound absorbing foam to reduce the fan and airflow noise as much as possible. Also all fan and mechanical parts throughout the case are mounted using rubber washers to isolate vibration noise.
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0180.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0181.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0184.jpg
Level two has a lot going on. In the front is the third PA120.3 radiator in a custom shroud. This shroud will also be covered in sound absorbing foam. Behind the radiator duct is the 3 mounts for DCC3.2 pumps with Petra tops. Below each pump is an 80 mm fan most likely under-volted to cool the pumps. Behind the pumps at the back of the case is the power supply flanked by 2 hard drive racks. Each rack will hold a max of 4 drives on thick vibration dampening mounts. Behind the 2 drive racks will be 120 mm fans blowing hot air out of the case.
http://i239.photobucket.com/albums/ff195/shab_killer_PC/level2frameconcept3-19.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0187.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0188.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0189.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0191.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0201.jpg
UPDATE 6/2/08
Some new pictures as I finished the Radiator Duct plumbing:
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0247.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0250.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0252.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0254.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0256.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0257.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0258.jpg
New Pictures of the rear panel PSU mount and fans:
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0230.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0227.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0231.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0233.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0234.jpg
Level three will house the motherboard, drive bays and three micro reservoirs. Also the bigNG and 2 miniNG will be on this level. I am still working out the details of this level as it's the next big part of the case to tackle once some more parts get here. The motherboard will be on a custom tray that slides in and out of the back of the case. I am also working on where cooling fans will be located on this level. Most likely there will be 1 or 2 exit fans on the back or top of the case and intake fans in the front or sides. The Front of the case will house 2 5 drive MM aluminum drive bays and cut outs to show the 3 reservoirs. I am leaning toward side mounting fans maybe with a baffle to direct the air at an angle to the motherboard, fans in the front would be a good distance from the MB and there is a lot of wires and tubing that I think would be in the way.
Update 6/2/08
Some pics of the mockup for the external drive bays. This was before I got the AL panels and just to see how things will fit as I build the top level supports for the drive bays and res's. The cutouts between the 2 drive back racks are to see the res's.
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0222.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0223.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0225.jpg
Images to come once I build it.
Update 8/31 been real busy so progress was slow but I have completed the frame an will be painting soon.
Some shots of the top level of the case.
Back top panel and mother board tray.
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0309.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0310.jpg
MCRES x 3 in bracket
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0318.jpg
Top front of the case
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0324.jpg
Full front of case
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0326.jpg
Side view
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0327.jpg
Rear view
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0329.jpg
MB Tray
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0328.jpg
Inside Front
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0331.jpg
Closeup of MCRES's from back
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0332.jpg
Mesh cable tray below MB and BigNG/MiniNG etc mount
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0334.jpg
Holes in MB tray for cables
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0335.jpg
I have also cut the plex sides and top though no shots of those yet. Tops will be screwed on and sides have spring hinges on both sides so they can open from the front, back or be removed.
Lots more to come as I finish case and finally buy components. Thanks to all for the help and advise so far. I am sure I will need alot more before this project is complete.
The Case From Hell
Build Log
Well after a lot of reading here and being taken over by the dark side, I have started my first WC build. I have put a few computers together in the past but this is a first in many areas, water-cooling is new to me and the case is a custom built from scratch mostly. After looking at a lot of cases I could not find one that really fit what I wanted, the MM cases came closest, hell if I had waited a few months with the new modular panels and Ascension case I may have just gone that way. But when this obsession started my only options were get it custom built or build it myself. The custom built seemed more expensive at the time LOL (OK so I have a bunch of cool new tools now and tools don't count in the project price honest :P ). Also the idea of building it sounded like some good fun/torture to go through. After a lot of questions here and other sources and multiple revised plans, and building up my infrastructure to take on this project construction started. With work and all it’s an hour or 2 here and there kind of project so progress has been a little slow.
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0195.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0197.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0170.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0196.jpg
The basic plan for my case is to house 3 water cooling loops (I love jumping in and going striaght to overkill) with 3X120mm radiators and horizontal mother board setup. The PC will be for gaming primarily and some work. Also I will use large raid mirrored drives to back up other PC's and laptops on my net to a more stable platform. In designing the case I wanted to isolate as much as I can of the heated air from the radiators from the rest of the case. Originally all 3 radiators would be in a single duct isolated from the MB and drives but that make the case foot print which is still pretty big (21" W X 24" D) much larger. Since it is already almost as big as a small refrigerator I opted to put the third radiator on the 2nd level of the case.
Some duct sketches:
http://i239.photobucket.com/albums/ff195/shab_killer_PC/radiatorduct2.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/newduct.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0165.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0164.jpg
The case outer frame is made up of 80/20 Quick Frame profiles and connectors. Its a simple and very sturdy way to make the frame and I like that the profiles (tubes) have flanges for panels to rest in. It was very easy to put together, just cut the straight tubes and pound them into the corner/joint pieces. And as a plus its very strong, the case can probably support the weight of my Z3 roadster, and it's almost big enough to park my little car on :P In addition to the Quick Frame outer frame the internal frame to support the components is 1/2 square aluminum rods. I'm sure its all over engineered in the strength and support department but hey the while build is pretty extreme overkill so it fits. The outer frame will support 3 differnet types of outer panels, aluminum plates mostly where components will mount or there is nothing to see like the external drive bays in the top front or the motherboard and PSU mounts in the back. Areas with lots of fans, radiator inputs, will have a full mesh panel, and the top and sides of the case will be plexiglass to show off the internals. The case is divided into 3 levels from bottom to top. The idea was to put the plumbing and less interesting parts on the bottom and have the top display the motherboard and cards.
Here are some early plans for the case:
http://i239.photobucket.com/albums/ff195/shab_killer_PC/boxandsides.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/testfull.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/workareaforcasev2.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/newcaseframeless2.jpg
Working Plan / Design:
http://i239.photobucket.com/albums/ff195/shab_killer_PC/panelstobox.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/frame1-14-08.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/frame2-24-08.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/0311082152.jpg
Level one house the dual radiator duct and once I figure out how it will be plumbed the drain valves for the 3 water loops. The dual radiator ducts suck in fresh air from the sides of the case and push it through 2 PA120.3 radiators. The radiators are separated by an internal baffle that directs the air out the back of the case. There is mounts for 2 exit fans but I am not sure at this point if more fans there are even necessary. The entire bottom duct will be covered in thin sound absorbing foam to reduce the fan and airflow noise as much as possible. Also all fan and mechanical parts throughout the case are mounted using rubber washers to isolate vibration noise.
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0180.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0181.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0184.jpg
Level two has a lot going on. In the front is the third PA120.3 radiator in a custom shroud. This shroud will also be covered in sound absorbing foam. Behind the radiator duct is the 3 mounts for DCC3.2 pumps with Petra tops. Below each pump is an 80 mm fan most likely under-volted to cool the pumps. Behind the pumps at the back of the case is the power supply flanked by 2 hard drive racks. Each rack will hold a max of 4 drives on thick vibration dampening mounts. Behind the 2 drive racks will be 120 mm fans blowing hot air out of the case.
http://i239.photobucket.com/albums/ff195/shab_killer_PC/level2frameconcept3-19.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0187.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0188.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0189.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0191.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0201.jpg
UPDATE 6/2/08
Some new pictures as I finished the Radiator Duct plumbing:
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0247.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0250.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0252.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0254.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0256.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0257.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0258.jpg
New Pictures of the rear panel PSU mount and fans:
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0230.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0227.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0231.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0233.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0234.jpg
Level three will house the motherboard, drive bays and three micro reservoirs. Also the bigNG and 2 miniNG will be on this level. I am still working out the details of this level as it's the next big part of the case to tackle once some more parts get here. The motherboard will be on a custom tray that slides in and out of the back of the case. I am also working on where cooling fans will be located on this level. Most likely there will be 1 or 2 exit fans on the back or top of the case and intake fans in the front or sides. The Front of the case will house 2 5 drive MM aluminum drive bays and cut outs to show the 3 reservoirs. I am leaning toward side mounting fans maybe with a baffle to direct the air at an angle to the motherboard, fans in the front would be a good distance from the MB and there is a lot of wires and tubing that I think would be in the way.
Update 6/2/08
Some pics of the mockup for the external drive bays. This was before I got the AL panels and just to see how things will fit as I build the top level supports for the drive bays and res's. The cutouts between the 2 drive back racks are to see the res's.
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0222.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0223.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0225.jpg
Images to come once I build it.
Update 8/31 been real busy so progress was slow but I have completed the frame an will be painting soon.
Some shots of the top level of the case.
Back top panel and mother board tray.
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0309.jpg
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0310.jpg
MCRES x 3 in bracket
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0318.jpg
Top front of the case
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0324.jpg
Full front of case
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0326.jpg
Side view
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0327.jpg
Rear view
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0329.jpg
MB Tray
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0328.jpg
Inside Front
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0331.jpg
Closeup of MCRES's from back
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0332.jpg
Mesh cable tray below MB and BigNG/MiniNG etc mount
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0334.jpg
Holes in MB tray for cables
http://i239.photobucket.com/albums/ff195/shab_killer_PC/IMG_0335.jpg
I have also cut the plex sides and top though no shots of those yet. Tops will be screwed on and sides have spring hinges on both sides so they can open from the front, back or be removed.
Lots more to come as I finish case and finally buy components. Thanks to all for the help and advise so far. I am sure I will need alot more before this project is complete.