coolmiester
01-31-2008, 07:25 PM
I hate to have to justify myself.....but quite a big deal at the time 05-07-2005
This is going to be a bit of a trial and error project and not sure how its going to turn out so decided to make a bit of a log.
The plan is to adapt a couple of Danger Den NV-68 blocks to fit 2 Gainward 6600 GT's onto an MSI K8N SLi Platinum nForce4 SLi (Socket 939) PCI-Express Motherboard.
The problem is that the Sli slots are only 40mm apart on the m/board which means the 2 upward facing barbs on the bottom block are able to be accessed once the top block is in place.
A couple of 90 elbow barbs would have done the trick but that's far to easy in my opinion.
So anyway, i started of with a couple of sketches which show the initial plans a bit better.
Not the best sketch up in the world but it give an idea......hopefully:)
http://www.coolercases.co.uk/images/sli/nv-68_sli.jpg
http://www.coolercases.co.uk/images/sli/nv-68_sli_1.jpg
Anyway, enough of my poor drawing skills and on with trying to beat these two blocks into submission starting with dismantling them and marking where to start drilling.
http://www.coolercases.co.uk/images/sli/2.jpg
http://www.coolercases.co.uk/images/sli/3.jpg
The new Danger Den Hi-Flow Barbs have a 9/16" UNF thread but as drilling Lucite with that size drill would probably result in tears, i made a couple of pilot holes with a 3mm drill bit followed by a 7mm and then onto the big one!
http://www.coolercases.co.uk/images/sli/4.jpg
http://www.coolercases.co.uk/images/sli/5.jpg
http://www.coolercases.co.uk/images/sli/6.jpg
That seemed to go pretty well though i had to run the drill at quite a slow speed with the lager drill bit as it kept on catching and i think it was more good luck than good management that i didn't bust something...
/..... then it was just a case of running a 9/16" Tap through the holes and putting thread on them.........two turns in and one turn back and so on!
http://www.coolercases.co.uk/images/sli/7.jpg
And with the barb screwed in...
http://www.coolercases.co.uk/images/sli/8.jpg
OK this is where it ends for today as i'm still waiting on a Tap to turn up so i can Tap the Plug holes properly as they are a different thread size to the Danger Den ones and i'm also waiting on the 2mm threaded bar to link the 2 blocks together so i'll leave with a couple of pictures of how they are starting to look.
http://www.coolercases.co.uk/images/sli/9.jpg
http://www.coolercases.co.uk/images/sli/10.jpg
Oh.......one last thing...........the space between the two Sli slots is a lot less than what i first thought so the link hose will be a lot shorter, in fact i'm going to have to shorten both the left hand side barbs and maybe even braze them together to make a kind of threaded on each end link pipe..........i'll see.
http://www.coolercases.co.uk/images/sli/11.jpg
By the way its all going into the shiny Wavemaster :cool:
http://www.coolercases.co.uk/images/prod_log/polished_11.jpg
Anyhoo, bit of an update today...
Managed to get my hands on the correct size Tap to thread the 2 little bits of Lucite for the plugs which incidentally are Polarflo ones as i couldn't get my hands on Danger Den ones.
Also got some 2.5mm threaded brass bars...........i'm using little black nuts for the mock-up as i'll also have to re-thread the DD brass knurled thumb screws to the same thread as the rods....more taps and dies:(
Anyway here's a few pictures of the whole thing starting to take shape. Adding the brass bars had made the 2 blocks really sturdy but i'm starting to get a bit concerned about the weight.
The two GFX cards have still not turned up so things will come to a bit of a standstill as i'll need them to mount the blocks plus cards into the m/board to get the final measurement between the two left hand side barbs as they are going to need cutting.
Oh well........here's a few pictures of how they are looking now!
http://www.coolercases.co.uk/images/sli/12.jpg
http://www.coolercases.co.uk/images/sli/14.jpg
http://www.coolercases.co.uk/images/sli/15.jpg
http://www.coolercases.co.uk/images/sli/16.jpg
http://www.coolercases.co.uk/images/sli/17.jpg
http://www.coolercases.co.uk/images/sli/18.jpg
http://www.coolercases.co.uk/images/sli/19.jpg
I've also had to scrap the MSI board as the slots are just to close together at 40mm and fallen in line with the Asus A8N which are a much more feasible 61mm.
I've had to cut off the / \ bits on the barbs which is going to leave enough room to add a very short piece of hose.
Apparently all eyes are on this and Gainward UK has sourced me 2x Sli 6800 Ultra Golden Samples from Germany to play with so a big thanks to them...just waiting for them to get here now :)
This is how the block looks with the barbs cut down and the blocks set at 61mm apart...
http://www.coolercases.co.uk/images/sli/35.jpg
http://www.coolercases.co.uk/images/sli/34.jpg
http://www.coolercases.co.uk/images/sli/36.jpg
Anyway.....got the cards fitted to the blocks (which is quite a job in itself) and then a dry run at seeing how the pipe work is going to fit best.
Think i've got it just about right as there is quite a bit of hose to get into a Wavemaster - the loop will go...
Pump>>>NV-68(1)>>>NV-68(2)>>>CPU>>>Chipset>>>Radiator>>>Res>>>Pump
http://www.coolercases.co.uk/images/sli/nv-68_sli_5.jpg
http://www.coolercases.co.uk/images/sli/nv-68_sli_2.jpg
http://www.coolercases.co.uk/images/sli/nv-68_sli_6.jpg
http://www.coolercases.co.uk/images/sli/nv-68_sli_4.jpg
I think green looks OK for the over all effect..........should it be a different colour you think??
http://www.coolercases.co.uk/images/sli/47.jpg
http://www.coolercases.co.uk/images/sli/48.jpg
This is going to be a bit of a trial and error project and not sure how its going to turn out so decided to make a bit of a log.
The plan is to adapt a couple of Danger Den NV-68 blocks to fit 2 Gainward 6600 GT's onto an MSI K8N SLi Platinum nForce4 SLi (Socket 939) PCI-Express Motherboard.
The problem is that the Sli slots are only 40mm apart on the m/board which means the 2 upward facing barbs on the bottom block are able to be accessed once the top block is in place.
A couple of 90 elbow barbs would have done the trick but that's far to easy in my opinion.
So anyway, i started of with a couple of sketches which show the initial plans a bit better.
Not the best sketch up in the world but it give an idea......hopefully:)
http://www.coolercases.co.uk/images/sli/nv-68_sli.jpg
http://www.coolercases.co.uk/images/sli/nv-68_sli_1.jpg
Anyway, enough of my poor drawing skills and on with trying to beat these two blocks into submission starting with dismantling them and marking where to start drilling.
http://www.coolercases.co.uk/images/sli/2.jpg
http://www.coolercases.co.uk/images/sli/3.jpg
The new Danger Den Hi-Flow Barbs have a 9/16" UNF thread but as drilling Lucite with that size drill would probably result in tears, i made a couple of pilot holes with a 3mm drill bit followed by a 7mm and then onto the big one!
http://www.coolercases.co.uk/images/sli/4.jpg
http://www.coolercases.co.uk/images/sli/5.jpg
http://www.coolercases.co.uk/images/sli/6.jpg
That seemed to go pretty well though i had to run the drill at quite a slow speed with the lager drill bit as it kept on catching and i think it was more good luck than good management that i didn't bust something...
/..... then it was just a case of running a 9/16" Tap through the holes and putting thread on them.........two turns in and one turn back and so on!
http://www.coolercases.co.uk/images/sli/7.jpg
And with the barb screwed in...
http://www.coolercases.co.uk/images/sli/8.jpg
OK this is where it ends for today as i'm still waiting on a Tap to turn up so i can Tap the Plug holes properly as they are a different thread size to the Danger Den ones and i'm also waiting on the 2mm threaded bar to link the 2 blocks together so i'll leave with a couple of pictures of how they are starting to look.
http://www.coolercases.co.uk/images/sli/9.jpg
http://www.coolercases.co.uk/images/sli/10.jpg
Oh.......one last thing...........the space between the two Sli slots is a lot less than what i first thought so the link hose will be a lot shorter, in fact i'm going to have to shorten both the left hand side barbs and maybe even braze them together to make a kind of threaded on each end link pipe..........i'll see.
http://www.coolercases.co.uk/images/sli/11.jpg
By the way its all going into the shiny Wavemaster :cool:
http://www.coolercases.co.uk/images/prod_log/polished_11.jpg
Anyhoo, bit of an update today...
Managed to get my hands on the correct size Tap to thread the 2 little bits of Lucite for the plugs which incidentally are Polarflo ones as i couldn't get my hands on Danger Den ones.
Also got some 2.5mm threaded brass bars...........i'm using little black nuts for the mock-up as i'll also have to re-thread the DD brass knurled thumb screws to the same thread as the rods....more taps and dies:(
Anyway here's a few pictures of the whole thing starting to take shape. Adding the brass bars had made the 2 blocks really sturdy but i'm starting to get a bit concerned about the weight.
The two GFX cards have still not turned up so things will come to a bit of a standstill as i'll need them to mount the blocks plus cards into the m/board to get the final measurement between the two left hand side barbs as they are going to need cutting.
Oh well........here's a few pictures of how they are looking now!
http://www.coolercases.co.uk/images/sli/12.jpg
http://www.coolercases.co.uk/images/sli/14.jpg
http://www.coolercases.co.uk/images/sli/15.jpg
http://www.coolercases.co.uk/images/sli/16.jpg
http://www.coolercases.co.uk/images/sli/17.jpg
http://www.coolercases.co.uk/images/sli/18.jpg
http://www.coolercases.co.uk/images/sli/19.jpg
I've also had to scrap the MSI board as the slots are just to close together at 40mm and fallen in line with the Asus A8N which are a much more feasible 61mm.
I've had to cut off the / \ bits on the barbs which is going to leave enough room to add a very short piece of hose.
Apparently all eyes are on this and Gainward UK has sourced me 2x Sli 6800 Ultra Golden Samples from Germany to play with so a big thanks to them...just waiting for them to get here now :)
This is how the block looks with the barbs cut down and the blocks set at 61mm apart...
http://www.coolercases.co.uk/images/sli/35.jpg
http://www.coolercases.co.uk/images/sli/34.jpg
http://www.coolercases.co.uk/images/sli/36.jpg
Anyway.....got the cards fitted to the blocks (which is quite a job in itself) and then a dry run at seeing how the pipe work is going to fit best.
Think i've got it just about right as there is quite a bit of hose to get into a Wavemaster - the loop will go...
Pump>>>NV-68(1)>>>NV-68(2)>>>CPU>>>Chipset>>>Radiator>>>Res>>>Pump
http://www.coolercases.co.uk/images/sli/nv-68_sli_5.jpg
http://www.coolercases.co.uk/images/sli/nv-68_sli_2.jpg
http://www.coolercases.co.uk/images/sli/nv-68_sli_6.jpg
http://www.coolercases.co.uk/images/sli/nv-68_sli_4.jpg
I think green looks OK for the over all effect..........should it be a different colour you think??
http://www.coolercases.co.uk/images/sli/47.jpg
http://www.coolercases.co.uk/images/sli/48.jpg