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LardArse
11-20-2007, 08:28 PM
Hey you cooling nut cases!
I have been given a brand new Foxconn Quantum MARS P35 motherboard to give out to anyone. (No pic let’s cut pimping to a minimal) This contest is pretty straightforward!

A Build Log plus finished project Contest!
- Must be Phase Change :P
- Must be complete with Pictures – No bigger than 640pixels width

Reply this thread with Work log to enter!

Keep all your work pictures and updates within 4 posts, just keep editing to add in. I’d propose you post one post and then reserve 3 spaces below it immediately to keep your work log in a single file.

Single stage and Cascades are equally welcomed, of course the nature of each will be evaluated on equal grounds – ie won’t compare performance of single to a Cascade.

You will be judged on Ease to understand of detailed work log, Innovation, aesthetics, and Performance! The shady area will of course be performance so try to convince us of it's performance the best way you can, benched on a CPU/GPU, etc...

Contest starts now, winner announced on Christmas Day!

n00b 0f l337
11-20-2007, 08:33 PM
Woot sounds good, love it, does it have to be a NEW worklog? That would make it a bit more interesting I think...

LardArse
11-20-2007, 09:04 PM
Woot sounds good, love it, does it have to be a NEW worklog? That would make it a bit more interesting I think...

Yes it would be, that will make things fairer I think :)

[XC] gomeler
11-20-2007, 09:10 PM
Excellent, I just started scraping together the parts for prototype build so this could be fun :up: When should we have the finished product submitted?

kayl
11-20-2007, 09:12 PM
Good luck guys, looks like someone will be getting a Foxconn Quantum MARS P35 motherboard for Christmas :up:

teyber
11-20-2007, 09:19 PM
this is awsome!
Why the very low limit on pics? it should just not be repetetive...

And time frame?
edit: x-mas day XD
Reed

jinu117
11-20-2007, 11:42 PM
Wonder if I am even qualified to enter ? :P

tim-
11-20-2007, 11:48 PM
hmm... thinking... thinking.. well I'm defenatly in.. could be good to have some reason to keep up the building quality ;)


regards
Tim

Movieman
11-20-2007, 11:53 PM
Wonder if I am even qualified to enter ? :P

Yea, but only if your building a dual head unit for me!:rofl:
You got one that will handle 300w?:D

jinu117
11-21-2007, 12:12 AM
Thought you were against all cooling method other than air cooling Dave? :)

[XC] mysticmerlin
11-21-2007, 12:12 AM
Thought you were against all cooling method other than air cooling Dave? :)

Nah we got him wet on the clovers. Phase is the next step right? :up:

Movieman
11-21-2007, 12:19 AM
Thought you were against all cooling method other than air cooling Dave? :)

Like all things in life as you gather information you reevaluate your positions..:D

cale
11-21-2007, 12:36 AM
send her my way, im a charity case ;)

LardArse
11-21-2007, 01:39 AM
Well why I wanted to limit was to make it easier to read and clear and precise, that was my thinking... I was thinking that spanning 4 posts should be fine for a build, and users just edit their own posts to put in updates...
Is 4 too little?
I think anyone should be free to enter, unless Runny says no :D

piotres
11-21-2007, 02:45 AM
Can one person post more than one unit ? :)

and

We should post that worklogs in this topic ?

jinu117
11-21-2007, 02:54 AM
Woot, woot, woot.
I see some oldies hitting back with this... This is going to be fun than :) (should we ban CPEV? J/K)

piotres
11-21-2007, 03:28 AM
Oldies LOL ...Man I'm 20 years old ..so old ? :( J/K ;)

LardArse
11-21-2007, 03:30 AM
Can one person post more than one unit ? :)

and

We should post that worklogs in this topic ?

My opinion is yes, and we will judge by the one we like most, but let me confirm with runny first :)

LardArse
11-21-2007, 03:36 AM
gomeler;2571147']Excellent, I just started scraping together the parts for prototype build so this could be fun :up: When should we have the finished product submitted?

Anytime before Christmas day :)

jinu117
11-21-2007, 05:50 AM
Oh, just realized something... we can't even legitimately compare CPU temperature on SS on most situation -_-;
Basically, it has been a while since last time I saw any.... negative temperature reading from software even on SS with newer Intel CPU in general... comparing performance is going to be headache.

LardArse
11-21-2007, 05:56 AM
Oh, just realized something... we can't even legitimately compare CPU temperature on SS on most situation -_-;
Basically, it has been a while since last time I saw any.... negative temperature reading from software even on SS with newer Intel CPU in general... comparing performance is going to be headache.

yes thats why i say perf is just one factor and contestant can try to convince us in any creative way... its too grey and debating on this will end up with what runny predicted :D

LardArse
11-21-2007, 06:00 AM
We should post that worklogs in this topic ?

yes please post in this thread :D

gosmeyer
11-21-2007, 09:43 AM
Thanks Peter, This should be pretty cool to watch.

Dualist
11-21-2007, 10:06 AM
Are joint enteries allowed.? ie two mates building one system.?

Fujimitsu
11-21-2007, 12:53 PM
Great idea, hopefully this will spur some people to try new things.

I love contests :D.

runmc
11-21-2007, 04:30 PM
Wonder if I am even qualified to enter ? :P
Sure you can enter - but you don't get the prize :rofl:


Can one person post more than one unit ? :)
and
We should post that worklogs in this topic ?
Post as many units as you like and most definately post your worklog. Worklogs are a big percentage of the overall ratings.


Are joint enteries allowed.? ie two mates building one system.?
Joint entries are no problem, but Lardy only has one mobo. :clap:

thanks Lardy for a cool contest. Happy Thankgiving :up:

Movieman
11-21-2007, 05:00 PM
Your all in trouble as I will be bringing in my quadruple cascade that goes to -300C with a write up done by Tom Clancy! I can't lose!:rofl:

Oh, what's a cascade?:shrug:

Yes, Gentleman, pure spam and a total joke!
Good Luck to you all!:up:

Noob-ftw
11-21-2007, 07:29 PM
Your all in trouble as I will be bringing in my quadruple cascade that goes to -300C with a write up done by Tom Clancy! I can't lose!:rofl:

Oh, what's a cascade?:shrug:

Yes, Gentleman, pure spam and a total joke!
Good Luck to you all!:up:

Absolute zero is at -273.15ºC lol!

Anyways, good luck to the people who have the resources!

jinu117
11-21-2007, 08:55 PM
I figured as much on not getting the prize part :P
If I can complete one of prototypes in time, I might just post that one up for fun of it ;P

LardArse
11-21-2007, 09:01 PM
Are joint enteries allowed.? ie two mates building one system.?

Yes, you can, as there is also no way of monitoring how many people are actually building a rig. Of course it is evaluated as a single project. Now where's that first fresh work log.. :)

piotres
12-05-2007, 07:56 AM
*** ULTRAMARINE CASCADE BY PIOTRES ***


http://www.members.lycos.co.uk/piotres2/logo.gif

It's mine worklog, about mine latest build- still being builded cascade . It's ..not black :D . I have convinced mine very kind client to resign from very boring for me black color ;) . He choosed blue :) . About hue of this blue - it's mine own choose, orginal name of powder paint is "ultramarine blau" :D .

Tech of that cascade is bit ordinary and boring again ;) - just two rotaries, plate HX,4 REFCO gauges, plate HX, Danfoss TXV and R507/R1150 :up: .

Specs :

compressors: TECO KETC176 on 1st stage (10755 BTU), LG 164PAB on 2nd stage (10000 BTU)
evap: steeper
XV: Danfoss TS2 / captube 0.9 mm
HX: plate HX , 12 plates
condenser: 3.0 Kw, alu-cu, cooled by 300mm/230V fan
refrigerants : R507/R1150
oilseparator : Shine Year automatic
safety : Danfoss KP5 cut-off, around 1.5 litre expansion tank
case : metal case, 60 x 45 x 40 cm, "ultramarine blau" powder coating
others: 4*REFCO panel gauges, ANACONDA shocks absorber on 1st stage's suction line,Dixell XR20CX controller (turn on 2nd stage automatically when 1st stage is enought cold), homemade receiver before Danfoss TS2, 4* NIDEC 120mm fans on the back wall of case.

http://www.members.lycos.co.uk/piotres2/ultramarine/1.jpg

http://www.members.lycos.co.uk/piotres2/ultramarine/2.jpg

http://www.members.lycos.co.uk/piotres2/ultramarine/3.jpg

http://www.members.lycos.co.uk/piotres2/ultramarine/4.jpg

Condensor is bit modded, becasue even in quite big, 40 cm tall case is too small space to mount huge condensor and panel gauges without colision ;) .

http://www.members.lycos.co.uk/piotres2/ultramarine/5.jpg

http://www.members.lycos.co.uk/piotres2/ultramarine/6.jpg

First I don't have POE oil to prefill oilseparator . So I had brazed what I could, and then pour oil and made 3 last connections . ;)

http://www.members.lycos.co.uk/piotres2/ultramarine/7.jpg

http://www.members.lycos.co.uk/piotres2/ultramarine/8.jpg

http://www.members.lycos.co.uk/piotres2/ultramarine/9.jpg

http://www.members.lycos.co.uk/piotres2/ultramarine/10.jpg

Electrics already done ;-) .

http://www.members.lycos.co.uk/piotres2/ultramarine/11.jpg

It's ...1st stage in 6*C ambient. Dixell work till sth like -59*C only, so it's out of it's rate :D .

http://www.members.lycos.co.uk/piotres2/ultramarine/12.jpg

Some frost with temporary insulation ;) .

http://www.members.lycos.co.uk/piotres2/ultramarine/13.jpg

First 2nd stage run at 6*C ambient :) .

http://www.members.lycos.co.uk/piotres2/ultramarine/14.jpg

After first test I had got problems with 2nd stage ..low side was sth like +0.5 bara, hiside 4-5 bara :eek: (OMG what low) and cascade can hold 225W even with -80*C :eek: . So I've changed 2nd stage compressor for LG (at begining at this place had been Toshiba), 2nd stage captube, driers, and ...finally oilseprator . Yes, problem was with oilseparator, which had been releasing some hot gas from discharge line directly to suction side, all the time :( . So broken float :shakes: . After changing oilsep for seconds pcs cascade works ...like You can see lower ;) .

http://www.members.lycos.co.uk/piotres2/ultramarine/15.jpg

I must regulate TXV superheat screw a bit, becasue 2nd stage still fell lower than -60*C :eek: and Dixi had just turned mine 2nd stage down :( (when it runs with "P1" failure for longer time) .


http://www.members.lycos.co.uk/piotres2/ultramarine/16.jpg

Now "better :D " .

http://www.members.lycos.co.uk/piotres2/ultramarine/17.jpg

Under 225W load in 6*C ambient = -101*C :yepp: .

http://www.members.lycos.co.uk/piotres2/ultramarine/18.jpg

2nd stage under load .

http://www.members.lycos.co.uk/piotres2/ultramarine/19.jpg

Leak testing with mine favourite "Amasan" leak finder spray :D . Any leaks founded :) .

Now I'll make insulation ...today or at friday :) .

I will finish this unit till sunday . Sunday is pick-up day :D .

To be continued ....

With Kindest Regards
Peter

jan
12-05-2007, 01:00 PM
Lets see if i this works out nicely. It's been a while since i've built a singlestage

I went to the garage and collected some parts to start with...

I'll make a simple single stage unit using the following parts:

-ACC GP16FB compressor (16cm³ displacement)
-decent condenser, no pics now as it arrives not until next week (pic will follow)
-some evap that i found in the garage. It fits into the vapo mount so i'll try if its ok.
-CPEV (never used one before :D)
-refrigerant: R402a

The unit will be mounted on a simple aluminium sheet. I've not planned a case for now.


All parts except the condenser:

http://www.coldbug.de/Bilder/sstage/parts.jpg


Today I prepared and brazed the evaporator. Its an simple stepper design so nothing special. I modified it to increase the surface area a bit.


And always remember, while using a bench drill you should wear your safety glasses. :D

http://www.coldbug.de/Bilder/sstage/jan.jpg


http://www.coldbug.de/Bilder/sstage/evap.jpg


The cooker helps warming it up. At least a bit.

http://www.coldbug.de/Bilder/sstage/evap1.jpg

Brazed and cooling down. Now i've to clean it and lap the bottom.

http://www.coldbug.de/Bilder/sstage/evap2.jpg

Today I got some work done. I assembled the suctionline and highside of the unit. Pics below:

First I lapped the evaporator. As my lathe is disassembled right now I did it manually :(
Start with rough paper and as you progress use finer paper until you get a flat evaporator bottom without grooves.

http://www.coldbug.de/Bilder/sstage/lapping.jpg

When I finished this I assembled the evaporator with the suction line.

http://www.coldbug.de/Bilder/sstage/suction1.jpg

Next I added the feed line for the CPEV

http://www.coldbug.de/Bilder/sstage/suction2.jpg

Now that the evaporator, suctionline and feedline were assembled I insulated it and put the evap into the Vapo mounting kit

http://www.coldbug.de/Bilder/sstage/suction3.jpg

This is the condenser I was waiting for:

http://www.coldbug.de/Bilder/sstage/condenser1.jpg

I did cut in M4 threads for easy fan mounting:

http://www.coldbug.de/Bilder/sstage/condenser2.jpg

With mounted fan it looks like this:

http://www.coldbug.de/Bilder/sstage/condenser3.jpg

http://www.coldbug.de/Bilder/sstage/condenser4.jpg

Now I mounted the compressor on the baseplate

http://www.coldbug.de/Bilder/sstage/mount1.jpg

next comes the condenser

http://www.coldbug.de/Bilder/sstage/mount2.jpg

http://www.coldbug.de/Bilder/sstage/mount3.jpg


Starting with the discharge line. I forgot a access valve, I'll add it later on when I finish the cooler.

http://www.coldbug.de/Bilder/sstage/hs1.jpg

http://www.coldbug.de/Bilder/sstage/hs2.jpg

http://www.coldbug.de/Bilder/sstage/hs3.jpg


Added CPEV and filterdryer

http://www.coldbug.de/Bilder/sstage/valve1.jpg

http://www.coldbug.de/Bilder/sstage/valve2.jpg

http://www.coldbug.de/Bilder/sstage/valve3.jpg

http://www.coldbug.de/Bilder/sstage/valve4.jpg


As I ran out of brazing rods the last thing I did was adding the suction line and some insulation:

http://www.coldbug.de/Bilder/sstage/suction4.jpg

http://www.coldbug.de/Bilder/sstage/suction5.jpg

http://www.coldbug.de/Bilder/sstage/suction6.jpg


Ok, here is the last part of my worklog.

I decided to use captube instead of cpev...

http://www.coldbug.de/Bilder/sstage/captube1.jpg

http://www.coldbug.de/Bilder/sstage/captube2.jpg


I did not have a t-connector to install a access valve in highside so i did one myself

http://www.coldbug.de/Bilder/sstage/t.jpg

http://www.coldbug.de/Bilder/sstage/t2.jpg

evacuating...

http://www.coldbug.de/Bilder/sstage/evac.jpg

...charging...

http://www.coldbug.de/Bilder/sstage/charge.jpg

...with r402a

http://www.coldbug.de/Bilder/sstage/r402a.jpg

Its some time ago I've built my last singlestage so i had to make a new load tester.

http://www.coldbug.de/Bilder/sstage/load1.jpg

http://www.coldbug.de/Bilder/sstage/load2.jpg

http://www.coldbug.de/Bilder/sstage/load3.jpg

255 watt :)

http://www.coldbug.de/Bilder/sstage/load4.jpg


Insulated evap mounted on loadtester

http://www.coldbug.de/Bilder/sstage/mounted.jpg


the insulated unit ready to test

http://www.coldbug.de/Bilder/sstage/unit.jpg

http://www.coldbug.de/Bilder/sstage/unit2.jpg


And this is the temp under load. Roomtemp was ~ 20 - 22°C

http://www.coldbug.de/Bilder/sstage/temp.jpg


The temp is not that good. I think the evaporator is not capable of this load. Also I've to change the captube as it is to restrictive. I won't have time for this until early january :( So this is is the cooler as it is for now...


But I'll change captube and evaporator to yield better performance as soon as I've the spare time for it.

Also I could not test the unit under a lower load as I don't have a variac right now.

n00b 0f l337
12-05-2007, 02:36 PM
Pio you sure you didnt just not prefill enough oil or something?

piotres
12-06-2007, 01:06 AM
Pio you sure you didnt just not prefill enough oil or something?


No, I'm sure, I have already mounted some of those separators, all prefilled with same quantity of oil and all works ok except that one :( . Weird was that didn't make any hissing sound of gas comming to suction line :rolleyes: .

V2-V3
12-06-2007, 01:55 AM
Nice Im in, I just started building a SS tonight out of pure boredom. Ill start taking pix and try my hand at a work log and "How To"


* Edit * 06/12/07 06:30AM - Pictures taken and uploaded!
* Edit * as of 06/12/07 06:52AM - Pictures Updated
* Edit * 06/12/07 07:20AM - Compressor looks shot... Pulling LRA, *Searches for replacement compressor*
* Edit * 06/12/07 12:30PM - Compressor swapped pictures updated



a few years ago I to had a window ac unit for my PC room, with a phase unit built into my rig i have no need for it, and have chosen to put it to better use!

http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/th_DSC05642.jpg (http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/DSC05642.jpg)
http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/th_DSC05638.jpg (http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/DSC05638.jpg)
http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/th_DSC05635.jpg (http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/DSC05635.jpg)
http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/th_DSC05632.jpg (http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/DSC05632.jpg)
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http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/th_DSC05630.jpg (http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/DSC05630.jpg)
http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/th_DSC05629.jpg (http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/DSC05629.jpg)
http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/th_DSC05628.jpg (http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/DSC05628.jpg)
http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/th_DSC05627.jpg (http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/DSC05627.jpg)
http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/th_DSC05625.jpg (http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/DSC05625.jpg)
http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/th_DSC05622.jpg (http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/DSC05622.jpg)
http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/th_DSC05621.jpg (http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/DSC05621.jpg)
http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/th_DSC05620.jpg (http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/DSC05620.jpg)
http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/th_DSC05615.jpg (http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/DSC05615.jpg)
http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/th_DSC05608.jpg (http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/DSC05608.jpg)
http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/th_DSC05604.jpg (http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/DSC05604.jpg)
http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/th_DSC05602.jpg (http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/DSC05602.jpg)
http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/th_DSC05597.jpg (http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/DSC05597.jpg)
http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/th_DSC05593.jpg (http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/DSC05593.jpg)
http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/th_DSC05588.jpg (http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/DSC05588.jpg)
http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/th_DSC05587.jpg (http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/DSC05587.jpg)
http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/th_DSC05584.jpg (http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/DSC05584.jpg)
http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/th_DSC05580.jpg (http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/DSC05580.jpg)
http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/th_DSC05579.jpg (http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/DSC05579.jpg)
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http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/th_DSC05565.jpg (http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/DSC05565.jpg)
http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/th_DSC05564.jpg (http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/DSC05564.jpg)
http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/th_DSC05561.jpg (http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/DSC05561.jpg)
http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/th_DSC05559.jpg (http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/DSC05559.jpg)
http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/th_DSC05557.jpg (http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/DSC05557.jpg)
http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/th_DSC05556.jpg (http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/DSC05556.jpg)
http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/th_DSC05553.jpg (http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/DSC05553.jpg)

Found replacement compressor and swapped :) as well as a new base for the unit!

http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/th_DSC05667.jpg (http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/DSC05667.jpg)
http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/th_DSC05666.jpg (http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/DSC05666.jpg)
http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/th_DSC05665.jpg (http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/DSC05665.jpg)
http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/th_DSC05664.jpg (http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/DSC05664.jpg)
http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/th_DSC05663.jpg (http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/DSC05663.jpg)
http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/th_DSC05662.jpg (http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/DSC05662.jpg)
http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/th_DSC05661.jpg (http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/DSC05661.jpg)
http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/th_DSC05660.jpg (http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/DSC05660.jpg)
http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/th_DSC05659.jpg (http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/DSC05659.jpg)
http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/th_DSC05658.jpg (http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/DSC05658.jpg)
http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/th_DSC05657.jpg (http://i54.photobucket.com/albums/g94/V2-V3/Single%20Stage%20Phase%20Build/DSC05657.jpg)

kayl
12-06-2007, 02:58 AM
nice work PIOTRES.
V2-V3 i think you might need some nitrogen, i dont think thats enough ;)

LardArse
12-06-2007, 08:19 AM
piotres, I love the attention to details, heheh you even put in a vibration hose at suction, damn... and 6C ambient, lucky man you are :)
V2-V3, seems like everyone is into rotaries these days :D

V2-V3
12-06-2007, 08:30 AM
piotres, I love the attention to details, heheh you even put in a vibration hose at suction, damn... and 6C ambient, lucky man you are :)
V2-V3, seems like everyone is into rotaries these days :D

Rotary is down :P going back to the 3/4 piston for now. Damn thing weighs in at +60lbs

boshuter
12-06-2007, 08:45 AM
Rotary is down :P going back to the 3/4 piston for now. Damn thing weighs in at +60lbs

Try to take more pics.... I think I missed the one where you plugged the vacuum pump into the wall outlet :D

V2-V3
12-06-2007, 09:10 AM
Try to take more pics.... I think I missed the one where you plugged the vacuum pump into the wall outlet :D

Just forgot to upload it!

piotres
12-07-2007, 01:54 AM
THX LardArse :D .


*** ULTRAMARINE CASCADE BY PIOTRES ***

Worklog - part II

Ok I've made insulation :

http://www.members.lycos.co.uk/piotres2/ultramarine/20.jpg

I've sticked almost whole 15 meters roll armaflex sticky tape there :eek: .

http://www.members.lycos.co.uk/piotres2/ultramarine/21.jpg

http://www.members.lycos.co.uk/piotres2/ultramarine/22.jpg

http://www.members.lycos.co.uk/piotres2/ultramarine/23.jpg

I must use some plastic tape, because normal insulation was too thick to mount case with 120 mm x 38 mm fans on back wall :eek: .

Same reason is for thiner insulation on 2nd stage compressor's acumulator .

http://www.members.lycos.co.uk/piotres2/ultramarine/24.jpg

http://www.members.lycos.co.uk/piotres2/ultramarine/25.jpg

http://www.members.lycos.co.uk/piotres2/ultramarine/26.jpg

To be continued ... :yepp: .

With Kindest Regards
Peter

jan
12-09-2007, 09:15 AM
I updated my worklog above. Cooler is nearly finished but I ran out of brazing rods.

[XC] 2long4u
12-10-2007, 05:27 PM
jan, I dont know about that condenser. It will work its way down then have to go all the way up to the top 2 times.

Duniek
12-10-2007, 05:39 PM
V2-V3 :eek:
SS for PC @ semi hermetic
I always want to see it, but why you use vapo evap <?> :confused:

and for all
I will show my unit when I borrow/buy a new camera :D
only I can say now, it looks awesome :cool:

jinu117
12-10-2007, 05:57 PM
Duniek? Have you played with vapo evap? :) (as in real tuning testing with proper components)

Duniek
12-10-2007, 06:10 PM
Duniek? Have you played with vapo evap? :) (as in real tuning testing with proper components)

not yet
I want to make SS on vapo evap with new NL9F

I will post results in my thread for sure ;) when it will be done

piotres
12-11-2007, 10:17 AM
*** ULTRAMARINE CASCADE BY PIOTRES ***

Worklog - part III (last)

Case mounting, final tuning and pick up :D :

http://www.members.lycos.co.uk/piotres2/ultramarine/27.jpg

Inside of case . :D

http://www.members.lycos.co.uk/piotres2/ultramarine/28.jpg

As You can see condensor is big ;) . If I look at that picture on my mind comes thinks about big from mount intercooler in tunned cars (I know - I'm sick ;) ) - way bigger than hole in bumper :D . Same about that condensor (but hole is in case) :D .

http://www.members.lycos.co.uk/piotres2/ultramarine/29.jpg

http://www.members.lycos.co.uk/piotres2/ultramarine/30.jpg

http://www.members.lycos.co.uk/piotres2/ultramarine/31.jpg

That is what I have been thinking when I say about tricky job to fit condensor and gauges :p: .

http://www.members.lycos.co.uk/piotres2/ultramarine/32.jpg

http://www.members.lycos.co.uk/piotres2/ultramarine/33.jpg

Nidec Beta V 120 x 38 mm 12V fans :) .

http://www.members.lycos.co.uk/piotres2/ultramarine/34.jpg

http://www.members.lycos.co.uk/piotres2/ultramarine/35.jpg

Transport from workshop to home . :D

http://www.members.lycos.co.uk/piotres2/ultramarine/36.jpg

http://www.members.lycos.co.uk/piotres2/ultramarine/37.jpg

First run in house, in 20*C ambient .

http://www.members.lycos.co.uk/piotres2/ultramarine/38.jpg

http://www.members.lycos.co.uk/piotres2/ultramarine/39.jpg

Temperatures of 2nd and 1st stage after tuning for load like 250+ wats .

http://www.members.lycos.co.uk/piotres2/ultramarine/40.jpg

On 225W dummyload after 30 minutes . I could tunned it for temperature around -98*C@225W in 20*C ambient, but I prefer to be sure that it'll cope with 250+W load good.

http://www.members.lycos.co.uk/piotres2/ultramarine/41.jpg

On 225W dummyload after 2 hours (and temperatures didn't rise in 3rd hour) . :)

http://www.members.lycos.co.uk/piotres2/ultramarine/42.jpg

1st stage temperature under 225W on evap .

http://www.members.lycos.co.uk/piotres2/ultramarine/43.jpg

Before closing ... :D
http://www.members.lycos.co.uk/piotres2/ultramarine/44.jpg

http://www.members.lycos.co.uk/piotres2/ultramarine/45.jpg

http://www.members.lycos.co.uk/piotres2/ultramarine/46.jpg

http://www.members.lycos.co.uk/piotres2/ultramarine/47.jpg

http://www.members.lycos.co.uk/piotres2/ultramarine/48.jpg

http://www.members.lycos.co.uk/piotres2/ultramarine/49.jpg

http://www.members.lycos.co.uk/piotres2/ultramarine/50.jpg

http://www.members.lycos.co.uk/piotres2/ultramarine/51.jpg

Cascade with stuff needed for proper using it :yepp: .

http://www.members.lycos.co.uk/piotres2/ultramarine/52.jpg

Last Sunday, around midday, cascade was picked up . From left : Jens (Musicismylife), Hoshi and Masterchorch :D .

They have traveled around 600km to pick up cascade :clap: .

http://www.members.lycos.co.uk/piotres2/ultramarine/53.jpg

After short test, I was cleaning evaporator :D .

http://www.members.lycos.co.uk/piotres2/ultramarine/54.jpg

http://www.members.lycos.co.uk/piotres2/ultramarine/55.jpg

http://www.members.lycos.co.uk/piotres2/ultramarine/56.jpg

Luckilly they traveled by combi car :D .

http://www.members.lycos.co.uk/piotres2/ultramarine/57.jpg

And one movie on youtube showing pulldown of 1st stage, and whole cascade :D :

http://pl.youtube.com/watch?v=V2KW3EVllYU

I hope Jens, Masterchorch or Hoshi soon will show some of their pictures here too :D .



With Kindest Regards
Peter

Duniek
12-11-2007, 11:02 AM
JAH
next boring cascade

btw how much oil did you add to oil sep?

piotres
12-11-2007, 11:42 AM
15 Oz = 466 grams :)

That's mine 666th post on this forum LOL.

Polizei
12-11-2007, 11:58 AM
piotres... We have ounces to measure weight and ounces to measure volume.

Is the oil you used measured by weight or volume? Convert your mL to fluid ounces.

Fhqwhgads6680
12-11-2007, 12:21 PM
is it too late to join? I just got my new condensers in and am ready to get my build on!

P.S.what is the deadline?

boshuter
12-11-2007, 12:32 PM
Anytime before Christmas day :)


is it too late to join? I just got my new condensers in and am ready to get my build on!

P.S.what is the deadline?

Plenty of time ;)

piotres
12-11-2007, 12:33 PM
piotres... We have ounces to measure weight and ounces to measure volume.

Is the oil you used measured by weight or volume? Convert your mL to fluid ounces.

On sticker was 15 OZ, not fl.OZ, so I bet it's measured by weight :yepp: .

Polizei
12-11-2007, 12:38 PM
Weird... a liquid measured by weight.

My apologies.

boshuter
12-11-2007, 07:43 PM
Weird... a liquid measured by weight.

My apologies.

It my be measured by weight in some part of the world, but I have my doubts about that even. Here at least, oil is measured and specified by volume, not weight. Just because it doesn't say "fl oz", doesn't mean its by weight, on my small cans of POE oil it says 8.5 OZ (.251 L); If it wasn't by volume, why would they put the metric equivalent in volume instead of weight?

Maybe thats why the oil seperator failed? hhhhhmmmm

tim-
12-11-2007, 07:48 PM
well with specific oil density 8 fl oz and 8oz is almost the same.

I just checked the castel chart for oil seps, they have spec the oil amount in weight, strange.. damn italianos :p

Dimas
12-12-2007, 02:04 AM
when will finish the contest?

LardArse
12-12-2007, 04:48 AM
man dimas as said , Christmas Eve will be last day :), so get to work!

Dimas
12-12-2007, 05:34 AM
man dimas as said , Christmas Eve will be last day :), so get to work!
so 25 dicember at night;)

LardArse
12-12-2007, 05:56 AM
so 25 dicember at night;)

24th dec man, 25th is christmas :D

phelan1777
12-12-2007, 06:00 AM
Thought you were against all cooling method other than air cooling Dave? :)

they just recently brought Dave out of the dark ages with a Quad, and watercooling, so roughly he almost there, but still a bit to go, we will have him up to speed soon enough.:up:

<<<:sofa: Ducks back into his room @ the asylum before Dave gets back.

masterchorch
12-12-2007, 06:57 AM
peter my friend,

we are all back from that roadtrip - only a littl tired... :yawn2:

some pictures to honor your fabulous work,
all is perfect, but u made a little mistake describing the picture... ;)


from left to right: Hoschi, masterchorch, piotres, musicismylife
http://home.arcor.de/chorch/bilder/kaskade/alle4.jpg

the master himself...
http://home.arcor.de/chorch/bilder/kaskade/piotres.jpg


on the road to nowhere...
http://home.arcor.de/chorch/bilder/kaskade/nowhere.jpg

Duniek
12-12-2007, 07:23 AM
nice slippers piotres :D:D:D

piotres
12-12-2007, 07:34 AM
nice slippers piotres :D:D:D

Thx, but really I don't like them much ;) - I prefer non-patterned ones, eg. gray or navy :D .

@Masterchorch - sorry for mistake . :shakes: It's fixed already ;) . I thought so becasue at begining, I understood Jens' words like He said that You're Jens ;) LOL .

I'm master ? C'mon don't be funny, I'm embarassed :D .

Thx for pics :up: .

With Best Regards,
Peter

JANJWJMC
12-12-2007, 12:36 PM
You will be judged on Ease to understand of detailed work log, Innovation, aesthetics, and Performance! The shady area will of course be performance so try to convince us of it's performance the best way you can, benched on a CPU/GPU, etc...

Contest starts now, winner announced on Christmas Day![/QUOTE]


good work so far nice work logs :clap:

can we vote fore the winner ? :yepp:

Duniek
12-13-2007, 03:01 PM
so start competition :D
few pics

http://img100.imageshack.us/img100/4425/new1gb8.jpg
http://img100.imageshack.us/img100/5934/new2pb4.jpg
http://img90.imageshack.us/img90/2393/new3cp1.jpg
http://img90.imageshack.us/img90/3000/new5bs2.jpg

little mess in electronics but I will "clean" it

all pics HERE (http://omniserver.no-ip.org/duniek/SS/fluoroescent%20SS/)

[XC] 2long4u
12-13-2007, 05:02 PM
Duniek 2 thumbs up! :up: :up:
Love the fluorescent green!

piotres
12-16-2007, 04:12 AM
*** another CASCADE BY PIOTRES ;-D***


http://www.members.lycos.co.uk/piotres2/logo.gif

Another cascade, rather I won't finish it till 24.12. but I've decided to post some pictures here ;) .

This cascade is ordinary :p: - two rotaries around 10000 BTU, plate HX, TXV, baseplate made from zincked steel plate .

Specs (most possible) :

compressors: TECO KETC176ELBC-A on 1st stage (10755 BTU),TOSHIBA PG165X1C-4DFDE2 on 2nd stage (10000 BTU)
evap: steeper
XVes: ALCO TI-HW (designed for R22, but I bet it'll be working well with R507) + nozzle 01 / captube 0.9 mm
HX: plate HX , 12 plates
condenser: 3.0 Kw, alu-cu, cooled by 300mm/230V fan
refrigerants : R507/R1150
oilseparator : Shine Year automatic
safety : JOHNSON CONTROLS cut-off, 1.8 litre TORRECILLA expansion tank
case : baseplate 46 x 46 cm, zincked steel + wheels
others: 4*REFCO gauges, Anaconda shocks absorber on 1st stage's suction line,DIXELL XR20CX controller (turn on 2nd stage automatically when 1st stage is enought cold) .

http://www.members.lycos.co.uk/piotres2/solar/1.jpg

http://www.members.lycos.co.uk/piotres2/solar/2.jpg

http://www.members.lycos.co.uk/piotres2/solar/3.jpg

Baseplate is ready :) .

http://www.members.lycos.co.uk/piotres2/solar/4.jpg

http://www.members.lycos.co.uk/piotres2/solar/5.jpg

Braided suction line and compressors .

http://www.members.lycos.co.uk/piotres2/solar/6.jpg

http://www.members.lycos.co.uk/piotres2/solar/7.jpg

http://www.members.lycos.co.uk/piotres2/solar/8.jpg

Next part of work in second half of week, I must order some more parts :D .

With Kindest Regards
Peter

Moc
12-16-2007, 04:51 AM
Peter, how many cascades do you build every month? :ROTF:

piotres
12-16-2007, 06:14 AM
Less than You think ;) .

I think sum for one year will be like 1 cascade for 1-2 months . :)

kayl
12-16-2007, 03:19 PM
Less than You think ;) .

I think sum for one year will be like 1 cascade for 1-2 months . :)


thats alot of cascade :up:

Duniek
12-19-2007, 08:52 AM
http://img136.imageshack.us/img136/1484/clean2gv8.jpg
http://img248.imageshack.us/img248/4612/clean3pt1.jpg
http://img412.imageshack.us/img412/3069/clean4nh9.jpg
http://img248.imageshack.us/img248/3586/clean5bn7.jpg

sadly I experimented with controller fuctions andI burn 3 lcd :(
I order few new nad I hope it will be arrive tommorow

test on weekend :D

EDIT
I uploaded new pics, and cleaned mess with cables :)

EDIT 23.12.2007

unit working good without good tuning
dont time for it
but hold 235W @ -30-31*C

Fujimitsu
12-19-2007, 08:59 AM
I love contests, it's amazing the time and effort that people will invest to win a relatively small prize.

Keep up the good work folks!

Dimas
12-20-2007, 04:04 AM
later today i'll post my phase for the contest...hope to had made some good pics:D

DagoDuck
12-20-2007, 06:42 AM
I can try it at least once. Some already know the unit. I hope you like it.

http://www.xtremesystems.org/forums/showthread.php?t=165229

Christmassy greetings,
DagoDuck

LittleDevil
12-20-2007, 07:55 AM
And here is my unit:

Loaded temps @200W.

http://ld-phasechange.com/images/Pascal's_SS/2.jpg

And now, pics without flash:

http://ld-phasechange.com/images/Pascal's_SS/12.jpg

http://ld-phasechange.com/images/Pascal's_SS/13.jpg

http://ld-phasechange.com/images/Pascal's_SS/14.jpg

http://ld-phasechange.com/images/Pascal's_SS/16.jpg

And some pics with flash:

http://ld-phasechange.com/images/Pascal's_SS/7.jpg

http://ld-phasechange.com/images/Pascal's_SS/10.jpg

http://ld-phasechange.com/images/Pascal's_SS/9.jpg



What do you think guys :)

Regards

7499richard
12-20-2007, 08:13 AM
LittleDevil I really like that case, very nice

jan
12-20-2007, 08:27 AM
Ok, I've finished the unit and updated my worklog in post #32. Hope you like it.

http://www.xtremesystems.org/forums/showpost.php?p=2605570&postcount=32

Fhqwhgads6680
12-21-2007, 09:03 AM
Nice work guys... I am not going to even be close to done with mine in time... thought I could pull it off, but I am moving into an apartment this week and with Xmas and all I have had no time... Good luck tho guys they all look great so far!

Dimas
12-21-2007, 11:08 AM
here you are my system for the contest,it take me a bit of time, in the spare time but finally i finish it.

specs
compressor aspera ne2130z
big condenser from DimasTech
evap v5
coaxial heat exchanger
2mt cap line 0,78mm
1mt suction line
Unseen Freeze Pack Controller (really thanks to Christos,best controller ever!!)
case for Staker Case (58cm long)
special cuts for nick of owner and water in and out

the Goal for this unit was to hold a quadcore at around -40 on evap, and to hold a dual 8800 gtx at around 20 degrees for the water.
currently the unit is at owner house.
from my test i had to sacrify a bit the evap temp, to have a good floodback for the heatexchanger cooling water, but goal is almost achieved.
having a report from customer this days...hope before xmas:D

let pics speack
http://www.pctunerup.com/up/results/_200712/th_20071221195746_IMG_7863.jpg (http://www.pctunerup.com/up/image.php?src=_200712/20071221195746_IMG_7863.jpg)
http://www.pctunerup.com/up/results/_200712/th_20071221195749_IMG_7864.jpg (http://www.pctunerup.com/up/image.php?src=_200712/20071221195749_IMG_7864.jpg)
http://www.pctunerup.com/up/results/_200712/th_20071221195813_IMG_8243.jpg (http://www.pctunerup.com/up/image.php?src=_200712/20071221195813_IMG_8243.jpg)
http://www.pctunerup.com/up/results/_200712/th_20071221195819_IMG_8252.jpg (http://www.pctunerup.com/up/image.php?src=_200712/20071221195819_IMG_8252.jpg)
http://www.pctunerup.com/up/results/_200712/th_20071221195843_IMG_8253.jpg (http://www.pctunerup.com/up/image.php?src=_200712/20071221195843_IMG_8253.jpg)
http://www.pctunerup.com/up/results/_200712/th_20071221195846_IMG_8254.jpg (http://www.pctunerup.com/up/image.php?src=_200712/20071221195846_IMG_8254.jpg)
http://www.pctunerup.com/up/results/_200712/th_20071221195903_IMG_8257.jpg (http://www.pctunerup.com/up/image.php?src=_200712/20071221195903_IMG_8257.jpg)
http://www.pctunerup.com/up/results/_200712/th_20071221195915_IMG_8259.jpg (http://www.pctunerup.com/up/image.php?src=_200712/20071221195915_IMG_8259.jpg)
http://www.pctunerup.com/up/results/_200712/th_20071221195925_IMG_8260.jpg (http://www.pctunerup.com/up/image.php?src=_200712/20071221195925_IMG_8260.jpg)
http://www.pctunerup.com/up/results/_200712/th_20071221200915_IMG_8264.jpg (http://www.pctunerup.com/up/image.php?src=_200712/20071221200915_IMG_8264.jpg)
http://www.pctunerup.com/up/results/_200712/th_20071221200929_IMG_8265.jpg (http://www.pctunerup.com/up/image.php?src=_200712/20071221200929_IMG_8265.jpg)
http://www.pctunerup.com/up/results/_200712/th_20071221200947_IMG_8266.jpg (http://www.pctunerup.com/up/image.php?src=_200712/20071221200947_IMG_8266.jpg)
http://www.pctunerup.com/up/results/_200712/th_20071221200956_IMG_8268.jpg (http://www.pctunerup.com/up/image.php?src=_200712/20071221200956_IMG_8268.jpg)
http://www.pctunerup.com/up/results/_200712/th_20071221201013_IMG_8270.jpg (http://www.pctunerup.com/up/image.php?src=_200712/20071221201013_IMG_8270.jpg)
http://www.pctunerup.com/up/results/_200712/th_20071221201037_IMG_8273.jpg (http://www.pctunerup.com/up/image.php?src=_200712/20071221201037_IMG_8273.jpg)
http://www.pctunerup.com/up/results/_200712/th_20071221201055_IMG_8275.jpg (http://www.pctunerup.com/up/image.php?src=_200712/20071221201055_IMG_8275.jpg)
http://www.pctunerup.com/up/results/_200712/th_20071221201104_IMG_8276.jpg (http://www.pctunerup.com/up/image.php?src=_200712/20071221201104_IMG_8276.jpg)
http://www.pctunerup.com/up/results/_200712/th_20071221201230_IMG_8279.jpg (http://www.pctunerup.com/up/image.php?src=_200712/20071221201230_IMG_8279.jpg)

thanks;)

TopherTony
12-21-2007, 02:25 PM
WOW very nice Dimas, was wondering when I was going to see a water cooled condenser in this contest

bassie
12-21-2007, 02:43 PM
WOW very nice Dimas, was wondering when I was going to see a water cooled condenser in this contest

I don't see a water cooled condenser?

Duniek
12-21-2007, 03:34 PM
I don't see a water cooled condenser?


bcoz this isnt watercoolend condenser
that build is hybrid :D

SS + chiler ;)

btw
my NEW SS

I should win with it :rofl:
http://img144.imageshack.us/img144/2284/sscat2uj1.jpg
http://img442.imageshack.us/img442/1738/sscat3lb8.jpg

TopherTony
12-21-2007, 03:37 PM
bcoz this isnt watercoolend condenser
that build is hybrid :D

SS + chiler ;)



:doh: I didnt look hard enough at it. WOW, I am so tired.:shakes:

TopherTony
12-22-2007, 12:22 AM
Well I missed my deadline for this project. I am leaving on vacation to Arizona in 6hrs and I made a valiant effort. I finished all the brazing, pressure testing, vacuuming and initial charge today, but when I went to turn on the compressor for the first time, it runs for a good 10 sec., and then blows the circuit breaker. Turns out that this house my parents moved into only has 10 amp breakers. Not useful when I got a 1/2 hp compressor plus an Iwaki and a bunch of fans, never mind the actual computer that has to go in it.

So anyways, I just wanted to get it running today and submit some photos of temps, but as far as aesthetics, I havent touched it yet. I dont think I wouldv'e won but it was a goal.

Anyways, good look to the other contestants.

Dimas has my vote so far :up:

teyber
12-22-2007, 01:00 AM
bcoz this isnt watercoolend condenser
that build is hybrid :D

SS + chiler ;)

btw
my NEW SS

I should win with it :rofl:
http://img144.imageshack.us/img144/2284/sscat2uj1.jpg
http://img442.imageshack.us/img442/1738/sscat3lb8.jpg

What temps does it hold? I think you should swap out the current catpressor for a siamese type catpressor... much more efficient:up:

knightwolf654
12-22-2007, 02:59 AM
that is the greatest pic i have ever seen :ROTF:

Duniek
12-22-2007, 05:43 AM
CATPRESSOR :rofl: :rofl: :rofl: :rofl:

[XC] 2long4u
12-22-2007, 09:08 AM
I don't think that pussy will hold a quad.
The yellow eyes are trippin me out!

killermiller
12-22-2007, 11:32 AM
Put the dog in there too:D

Right now it is a CATscade! :rofl:

Are those printed circuit boards for controllers?

Dimas
12-22-2007, 04:56 PM
bcoz this isnt watercoolend condenser
that build is hybrid :D

SS + chiler ;)

btw
my NEW SS

I should win with it :rofl:
http://img144.imageshack.us/img144/2284/sscat2uj1.jpg
http://img442.imageshack.us/img442/1738/sscat3lb8.jpg
where does is service valve on that catpressor:D?

Movieman
12-22-2007, 05:02 PM
bcoz this isnt watercoolend condenser
that build is hybrid :D

SS + chiler ;)

btw
my NEW SS

I should win with it :rofl:
http://img144.imageshack.us/img144/2284/sscat2uj1.jpg
http://img442.imageshack.us/img442/1738/sscat3lb8.jpg

I think this guy deserves to win a special consolation prize!
For the most catastropfic system entered!:up:

piotres
12-22-2007, 05:06 PM
Hello

Very nice cat Duniek :up: .


*** another CASCADE BY PIOTRES ;-D - part II ***

I've brazed and insulated suction line (I'm waiting for green sleeve for it :D ), I've got at home already all parts, except that sleeve :yepp: .

http://www.members.lycos.co.uk/piotres2/solar/9.jpg

http://www.members.lycos.co.uk/piotres2/solar/10.jpg

http://www.members.lycos.co.uk/piotres2/solar/11.jpg

http://www.members.lycos.co.uk/piotres2/solar/12.jpg

http://www.members.lycos.co.uk/piotres2/solar/13.jpg

Now I need green sleeve to put on it :D .

http://www.members.lycos.co.uk/piotres2/solar/14.jpg

http://www.members.lycos.co.uk/piotres2/solar/15.jpg

http://www.members.lycos.co.uk/piotres2/solar/16.jpg

TORRECILLA 1.8L receiver will be modded to expansion tank :D .

I'm not sure if I'll be able to make any more work before Christmas, too much household work to do ;) .

With Kindest Regards
Peter

______________________________

Added - 24.12.2007

I've decided to use 12000 BTU 1HP compressor in 2nd stage :D :

http://www.members.lycos.co.uk/piotres2/solar/17.jpg

Also I'll build soon new 260W dummyload, resistors have been comming to me :-) .

Best Regards
Peter

Solarfall
12-23-2007, 03:33 AM
great progress so far with my cascade piotres :D cant wait to try it out

jinu117
12-23-2007, 03:38 AM
Don't think I will make it in time for this lol. Too much obligation to get through.

LardArse
12-23-2007, 03:57 AM
cruelty to animals not alllowed!! :D
comeon guys just one more day to go!!!

PhilippF
12-23-2007, 04:35 AM
http://img442.imageshack.us/img442/1738/sscat3lb8.jpg

Which one is the cat?

boshuter
12-23-2007, 06:54 AM
Don't think I will make it in time for this lol. Too much obligation to get through.

I finished mine a few days ago..... just need to do the write up for the build log and get it posted. :D

Duniek
12-23-2007, 12:12 PM
update my second post in thread
unit hold 235W @ -30-31 wih not properly tuning
only little floodback in 0W
bcoz i have acumulator
very well working :D

sorry for no pics :(:(:(
I borrowed camera to family

EDIT
catpressor dont holdquad :(

boshuter
12-23-2007, 05:46 PM
One of our members approached me a while back to see if I was interested in assembling a phase change system for him in a case he had fabricated completely out of aluminum; I said "sure".... then he started explaining what he wanted to do :yikes: At first I wasn't sure..... then I saw some pics of the case he had made and that won me over :yup: The thing blew me away with the looks and quality of the build. :thumbs:

http://i8.photobucket.com/albums/a5/boshuter/lga%20660/gregs%20build/DSC00050.jpg
http://i8.photobucket.com/albums/a5/boshuter/lga%20660/gregs%20build/empty-case-2.jpg
http://i8.photobucket.com/albums/a5/boshuter/lga%20660/gregs%20build/both-cases.jpg

We agreed on the deal and it wasn't long until 2 large packages arrived at my house. One contained the case with a box inside of it containing enough parts for 2 complete phase change units (except for copper tubing and insulation), plus some extras, the
other contained 2 brand new Danfoss NF11FX compressors. :chit:

Build Specs: (everything X2;))

Danfoss NF11FX 3/8th HP Compressor
Chilly 1 Evap with Jinu braided flex line
"New Style" Chilly 1 mounts
.031 captube
Jinu's condenser
Xtreme Cooling Controller w/LCD (green lcd to match lcd in UFO pc case)



http://i8.photobucket.com/albums/a5/boshuter/lga%20660/gregs%20build/gregs-parts.jpg

At first I figured this would be a simple "assemble the parts and be done" deal...... that was before I got the tape measure out and found out just how much (or how little as it turned out) room I had for this project. Both phase units had to fit inside an area measuring 16"X 17" and the small measurement was front to back where I really could use more room. You can see in the pics with the compressors and condensers sitting in the case, just how much room there is with the front and back case fans..... very little room between the compressor and condenser. :scratch:

http://i8.photobucket.com/albums/a5/boshuter/lga%20660/gregs%20build/P1010004.jpg

I grabbed a bunch of new 1/4" tubing and my trusty tubing benders and set out to try to fit some kind of subcooler coil in this system, after much trial and error (I have a lot of bent 1/4" tubing if anyone needs some ;)), I finally got it done.:thumbs: I am really pleased with the tubing; I felt with the small condensers and general limitation on build room that we really needed a subcooler coil with these units, and I really wanted it in the airflow from the condenser fans if possible. I made a cardboard template that fit in the bottom of the case and set the compressors and condensers in where they had to go and marked the mounting holes for them on the white cardboard. I could then take the cardboard out and use it on the workbench to do all the bending and tubing layout work. This was pretty nerve wracking work for me.... it had to be right the first time and there was very little margin for error..... it also had to look good and I wanted both sides to be as close as possible to each other. Anyway, here is the final tubing layout (with exception of flex lines, which will exit the rear of the accumulators).

http://i8.photobucket.com/albums/a5/boshuter/lga%20660/gregs%20build/layout-1.jpg
http://i8.photobucket.com/albums/a5/boshuter/lga%20660/gregs%20build/layout-2.jpg
http://i8.photobucket.com/albums/a5/boshuter/lga%20660/gregs%20build/layout-3.jpg

I brazed the first unit together today and it's leak testing now, if everything is ok it will be vacuumed tomorrow and maybe an initial charge.

Brazed pics..

http://i8.photobucket.com/albums/a5/boshuter/lga%20660/gregs%20build/brazed-1.jpg
http://i8.photobucket.com/albums/a5/boshuter/lga%20660/gregs%20build/brazed-2.jpg
http://i8.photobucket.com/albums/a5/boshuter/lga%20660/gregs%20build/brazed-3.jpg


Ok..... got the first unit all insulated today and decided to run the load tests. We had a target load of 200w max since Greg is running a dual core X6800 and plans on going to 45nm quad next; Plus the fact that with our limited space we were very marginal on condenser size.;) I was expecting app. -30c at 200 watt, at first that is about what I was getting when I initially charged the unit with r507. I had some r502 here that a friend had given me to try, I knew it had more capacity and would run lower pressure than the r507, so I decided to try it. I charged the unit to around 60psi static pressure with the r502, then started the compressor and tuned to load with propane. It turns out that mix worked very well, I got more capacity and lower temps than with either gas by itself. :D Anyway...... here are the load test results... enjoy:thumbs:

Temps measured at top of evap (runs around 5-6v colder than with probe in base), unit was run at least 30min at each load except for 235 watt, it ran it for at least an hour.

ambient 22c
idle -53.8c
100w -45.6c
150w -42.5c
200w -39.4c
235w -35.4c (never expected it to run this much load, that is max this load tester would do)

http://i8.photobucket.com/albums/a5/boshuter/lga%20660/gregs%20build/idle-temp-unit-1.jpg
http://i8.photobucket.com/albums/a5/boshuter/lga%20660/gregs%20build/200w-unit1.jpg
http://i8.photobucket.com/albums/a5/boshuter/lga%20660/gregs%20build/235w-unit-1.jpg

boshuter
12-23-2007, 05:48 PM
Finished load tests on second unit and both are (re)insulated. I'm not going to go into a detailed account of the second unit load test, it ran 1-2 degrees of temps of the first unit.

After all testing was complete, I started the job of mounting all this inside the case..... it was a real challenge to get it all in there and still not look like a big mess. I'm fairly happy with the way it turned out, the wiring maybe could have been a little neater, but it's not a total mess. ;)

I had to do some modding on the Chilly1 mounts (I still like the old style better :yup:), and some fabrication to be able to mount the controller boards on top of the condensers. In this case, that was about the only good location for them, but I wish they came with longer lcd cables so they could be mounted anywhere. I can't comment on the performance of the controllers, I wasn't able to run them hooked up to a pc. I'm waiting to hear from Greg about how they do.

Anyway........ IT'S DONE :beer::thumbs: Let me know what you think of it :)


These 2 pics show how crammed in everything was inside the case when it was all finished.....

http://i8.photobucket.com/albums/a5/boshuter/lga&#37;20660/gregs%20build/done-no-sides.jpg
http://i8.photobucket.com/albums/a5/boshuter/lga%20660/gregs%20build/top-pic-2.jpg

These are the finished pics, my camera batteries went dead before I got a chance to take a pic with the lcd's lit up :(

http://i8.photobucket.com/albums/a5/boshuter/lga%20660/gregs%20build/done-1.jpg
http://i8.photobucket.com/albums/a5/boshuter/lga%20660/gregs%20build/done-2.jpg

TopherTony
12-23-2007, 09:30 PM
WOW! fantastic. what a tight fit. any floodback at idle? what are the pressures at load?

boshuter
12-23-2007, 10:35 PM
WOW! fantastic. what a tight fit. any floodback at idle? what are the pressures at load?

Thanks TT :)

No floodback at idle, the small accumulators do a good job of preventing that.

Unit is tuned to be at 1-2psi suction at around 175w, it will not drop to vaccum until less than 100w, and goes to around 5-6psi at 235w. Discharge never got above 230psi on long 235w test. After an hour test at 235w the compressor shell temp got to about 67c, not bad but will be worse with case under the pc case..... I think it will operate best at the target load of 200w.

piotres
12-24-2007, 05:17 AM
Hello :)

I've add sth to post #93 :) :

http://www.xtremesystems.org/forums/showpost.php?p=2647429&postcount=93

Best Regards

:p:

http://www.paperboy.nl/?PID1=9%3CE%3A%26A%28%3F%3CQV%26WJK%3C%2DD%403TM%2 9T%3C%3E%24%5C%5BTD1%3F%25%40%20%20%0A

Peter

LardArse
12-24-2007, 05:42 AM
Boshuter, that IS a unique build, just kinda curious if thats both for cpus, if so, wow, would be nice to see a phased dual cpus :D
Some hours to go guys! :D

boshuter
12-24-2007, 07:58 AM
Boshuter, that IS a unique build, just kinda curious if thats both for cpus, if so, wow, would be nice to see a phased dual cpus :D
Some hours to go guys! :D

Yes it is for both cpu's, he is running an X6800 dual core on one system and right now has a dual core AMD that will soon be replaced by one of the new Intel 45nm quads.... hopefully he'll do a thread with the entire setup when it's finished.

I'm driving to meet him the day after Xmas to hand deliver this unit...... no way I wanted to give this to UPS to play with ;)

Moc
12-24-2007, 08:07 AM
Hey Mr. Foxconn :)
I'm in with my autocascade. :)
[/URL]
[url]http://www.xtremesystems.org/forums/showthread.php?t=170626 (http://www.xtremesystems.org/forums/showpost.php?p=2649077&postcount=1)
Merry Chrismas!

LardArse
12-25-2007, 02:51 AM
Merry Christmas guys!! Looks like quite a bit of good build logs here :)

piotres nabbed the top with his detailed work log which is enjoyable to read at the same time :)
Congrats!! Please pm me mailing details! :D

Great job guys!

LukeXE
12-25-2007, 02:59 AM
Congratulations Piotres :clap:

piotres
12-25-2007, 03:19 AM
Wow ... :YIPPIE: :rocker: .

I don't know what I can say ...I think THANKS :D .

Thanks to :

-organizator of this contest - LardArse,
-other people who took part into it - I think we have some of good worklogs here, so I bet for judges choosing winner wasn't easy :) . Thanks guys for high level of competition . I think I can feel proud that I've won with such good builders :banana3: .

Check PM LardArse . :)

With Kindest Regards,
Peter

jinu117
12-25-2007, 03:20 AM
Gratz Peter :)

sobih25
12-25-2007, 05:31 AM
gj, as usual from piotres :). congrats.

DagoDuck
12-25-2007, 06:02 AM
Congratulations, Peter! :)

Best regards,
DagoDuck

jimmyz
12-25-2007, 06:05 AM
good job by all the builders , makes a great read, thanks to LardArse for the thread and prize.

Marvin
12-25-2007, 07:08 AM
Congrats Peter. You deserve it.:up:
Gratz to Shamino for the prize.
I hope a next one for a low entry builders.:D

zeroblue
12-25-2007, 11:34 AM
Nice job piotres
and mary Christmas to you:clap:

boshuter
12-25-2007, 07:19 PM
Congrats piotres........ that cascade was awesome.... well done :up:

runmc
12-26-2007, 03:38 AM
Congrats piotres - your work is outstanding as was the work of several other entries. We definately had more than one winner here. :yepp:

Very nice contest Lardy :D You'll have to do it again when you get some more goodys :up:

piotres
01-02-2008, 01:55 PM
Hello

Pack arrived some days ago and today I've opened it :D :

http://www.members.lycos.co.uk/piotres2/contest/1.jpg

http://www.members.lycos.co.uk/piotres2/contest/2.jpg

:clap: for LardArse :clap:

http://www.members.lycos.co.uk/piotres2/contest/3.jpg

:D

http://www.members.lycos.co.uk/piotres2/contest/4.jpg

http://www.members.lycos.co.uk/piotres2/contest/5.jpg

LardArse has asked me about nice OCing with this mobo , but I think that can be problem :( - I don't have any other serious hardware except Acer laptop :shakes: .

With Kindest Regards,
Peter

LardArse
01-03-2008, 11:08 PM
heheh no prob, belated christmas, but a happy new year! hope you like it!